How to fix a Kaba Simplex 506 outside lever that won't fully go into the outside lock assembly?
If the outside lever doesn't fully go inside the outside lock assembly, the lever catch might be misaligned. Insert a release tool through the small hole on the outside unit assembly (under the lever). Use the tool to gently push the lever catch up until it clicks.
What to do if the correct combination is entered on my Kaba Locks, but the latch won't retract?
If you've entered the correct combination but the latch doesn't retract, ensure you depress and release the “ENTER” button after entering the combination. Also, check if the spindle is properly assembled. If not, remove and reinstall it.
How to remove a stuck key from the outside lever of Kaba Locks?
If the key is stuck in the outside lever, it might have been rotated 180 degrees in the wrong direction during the initial installation. Try rotating the key counterclockwise. Then, insert a release tool through the small hole on the outside unit assembly (under the lever). Gently push the lever catch up until it clicks. Remove the outside lever and then remove the key.
What to do if the passage feature on my Kaba Simplex 506 won't work with the key or thumbturn?
If the passage feature doesn't operate when the key or thumbturn is turned, there might not be proper engagement between the tailpiece and passage actuator. Check the tailpiece length and adjust or replace it as needed. Ensure the engagement between the tailpiece and actuator is correct.
Why does the outside lever on my Kaba Simplex 506 always retract the latch when I press 'ENTER' without a combination?
If the outside lever retracts the latch after pressing 'ENTER' only, it could be because the lock is in 'ZERO' combination. To fix this, follow the procedure for Changing Combinations, but skip the first two steps (do not enter the existing combination). Another cause may be that the activation cam has flipped over during a lost combination procedure. Remove the outside housing from the base, remove the chamber, and flip the activation cam back to the correct position, ensuring the cams face opposite directions from one another.
Explains how the lever operates to retract the latch.
Details the procedure for using the key override feature.
Explains how to determine the correct mortise handing.
Procedure to reverse the handing of the Reversible ASM mortise.
Marking handle height, aligning template, and marking holes.
Cutting mortise and drilling holes in the door.
Checking bevel, retightening screws, and installing mortise/faceplate.
Aligning template and marking strike position.
Drilling, mortising, fitting, and installing the strike.
Inserting spindles into the outside housing based on door thickness.
Inserting the deadbolt thumbturn spindle.
Placing the outside housing onto the door and mortise.
Mounting inside plate, installing thumbturn, and preparing tailpiece.
Inserting spindles, mounting trim, and securing the unit.
Steps to remove the Key-In-Lever cylinder from the outside lever.
Identifying the correct tailpiece for the KIL cylinder.
Assembling the tailpiece vertically for installation.
Inserting and securing the KIL cylinder into the outside lever.
Steps for installing and removing KIL outside levers.
Installing and removing standard interchangeable/core levers.
Specific steps for ASSA/Medeco/Yale interchangeable cores.
Testing the inside lever retraction and extension.
Testing the lock with the factory set combination.
Testing the outside lever retraction and extension.
Testing the ENTER button function.
Testing the lock operation with a key.
Starting the combination change process with existing code.
Using release tool to depress the code change button.
Rotating lever to clear the old combination.
Entering the new combination code.
Rotating lever to confirm the new combination.
Steps to remove the lock and combination chamber.
Resetting current combination and setting a new one.
Reinstalling lock components and testing the new combination.
Checking for gaps between door and frame.
Marking and applying bumpers to the frame.
Lever retracts latch after ENTER, but no combination entered.
Lever retracts latch after ENTER, post lost combination procedure.
Outside lever does not fully insert into the assembly.
Latch fails to retract even with correct combination entered.
Key is stuck in the outside lever after initial install.
Mortise retraction is difficult with combination and ENTER.
Passage feature fails with key operation.
Passage feature fails with thumbturn operation.
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