Kohler 60KRP - User Manual

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Industrial Generator Sets

Operation

Models:

60--400 kW

Towable Units

TP-6376 3/08a

Main Page

Product Identification Information2
Table of Contents3
Safety Precautions and Instructions5
Accidental Starting5
Exhaust System6
Fuel System6
Hot Parts7
List of Related Materials9
Introduction9
Service Assistance10
Section 1 Specifications and Features11
Introduction11
Illustrations and Major Components11
Trailer Specifications12
Generator Set Specifications14
General14
Engine14
Alternator14
Controller14
Electrical Power Panel17
Generator Set Accessories21
Battery(Ies)21
Battery Charger21
Battery Power Disconnect Switch21
Engine Block Heater21
Fire Extinguisher21
Air Cleaner Restriction Gauge22
Spare Tire, 60--200KRP22
Utility Box22
Voltage Selector Switch22
Work Lights22
Fuel Tank and Fuel System23
Section 2 Trailer Hookup, Transport, and Setup25
Introduction25
Trailer Hookup25
Trailer Tongue Jack25
Rear Stabilizing Jacks, 400KRP25
Trailer Hitch25
Safety Chains/Hooks25
Electrical Connection, Trailer Lights (Electric Brake System)25
Trailer Brakes, Electric25
Pretransport Checklist26
Over the Road Gross Weight, Height, and Fuel Concerns26
Roadside Emergency Stopping27
Tire Changing Procedure27
Selecting Trailer Location27
Surface Stability27
Adequate Air Flow/Heat Dissipation28
Combustible Materials28
Exhaust Gases28
Noise Avoidance and Restrictions28
Detaching Trailer from Tow Vehicle28
Electrical Connection, Trailer Lights28
Trailer Hitch28
Trailer Tongue Jack29
Rear Stabilizing Jacks (if Equipped)29
Safety Chains/Hooks29
Hoisting Towable Generator Set29
Single-Point Lifting, 60--200KRP29
Four-Point Lift Rings, 400KRP29
Generator Set Removal from Trailer, 60--200KRP30
Generator Set Removal from Trailer, 400KRP30
Section 3 Electrical Connections and Requirements31
Introduction31
Voltage Selection and Load Connection Procedure31
Frequency Conversion35
Electrical Power Panel36
Battery Charger Power Inlet36
Block Heater Power Inlet36
Circuit Breaker(S), Main36
Circuit Breakers, GFCI Receptacles36
Load Lug Assembly36
Camlocks, 60--200KRP36
Duplex GFCI Receptacles36
Voltage Indicator Lamps36
Remote Start 2-Terminal Connector37
Voltage Selector Switch (Located on Generator Set)37
Section 4 Prestart and Operation39
Introduction39
Prestart Checklist39
Weather and Climate Provisions and Operation Limitations40
Operation40
KPC 1000 Controller41
Emergency Stop (E-Stop) Switch41
Battery Power Disconnect Switch41
Engine Idle Switch42
Fuel Tank Leak Alarm, 400KRP42
Work Lights42
Section 5 General Maintenance43
Introduction43
Generator Set and Engine43
Trailer43
Service Schedule44
Engine Oil Makeup System46
Fuel/Water Separator Bypass Kit46
Fuel/Water Separator47
Brake Service48
Axle/Hub Bearing Service48
Suspension Service48
Wheel and Tire Service48
Wheel Installation Procedure49
Tires49
Extended Period Storage49
Storage Procedure49
After Storage Inspection Procedure49
Section 6 Troubleshooting and Wiring Diagrams51
Introduction51
Generator Set51
Engine51
Trailer51
Electrical Power Panel51
Wiring Diagrams53
Appendix A Abbreviations89

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Kohler 60KRP Specifications

General

Brand	Kohler
Model	60KRP
Category	Portable Generator
Language	English

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