Operation and Maintenance Manual Maintenance
Service level definition
Task identification
Component
Schedule
Service
Type
Task description
Time limit (hrs)
Calendar limit
(year)
Replacement
Overhaul
Inspection/Clean
Repair/Adjustment
SL213 Turbochargers - 18Y X
Check overall condition (compressor blades, leaks,
connections, housings, etc.) every 4000 hrs.
Replace the turbocharger at the indicated service
interval.
SL215 LT Water pump — 18Y X Replacement
SL216 HT Water pump — 18Y X Replacement
SL217
Coolant thermo-
stats
— 18Y X
Replacement
SL218
Auxiliary Belt Drive
- PTO
— 18Y X
Replacement
SL219 Rubber sleeves — 18Y X
Replace all rubber hose connections on the engine:
e.g. coolant hoses for ECU cooling, hose connections
for crankcase ventilation
SL220 Charged Air Cooler — 18Y X
Clean component according supplier requirements.
Check visually for leaks. If shown, identify reason.
Replace component if needed.
SL221 Oil Cooler — 18Y X Inspect the oil cooler
SL222
Recommended:
Starter
— 18Y X
Inspect the starter (winding insulation, relay, condition
of the gear teeth, etc..)
SL223
Battery charging
alternator
— 18Y X
Replace battery charging alternator
SL224 Cylinder Heads — 18Y X Replace cylinder heads.
Tab. 18: Service level 2 — ESP — Advanced maintenance - Version : 2018/07-2
KD83V16 33521030601_0_1 EN_US
2018-07
© 2018 by Kohler Co. All rights reserved.
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