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Defines safety terms and lists specific hazards like fuel, hot parts, and accidental starts.
Details required maintenance tasks at different hour intervals, including air cleaner and oil changes.
Information on obtaining genuine Kohler service parts and finding authorized dealers.
Recommends oils, provides viscosity charts, and outlines storage guidelines.
Provides detailed measurements and diagrams for the flywheel side of the engine.
Details measurements and diagrams for the starter side of the engine.
Presents dimensions and diagrams for the Power Take-Off (PTO) side of the engine.
Shows dimensions and diagrams for the oil filter side of the engine.
Provides measurements and diagrams for the valve cover side of the engine.
Covers engine identification numbers, bore, stroke, displacement, and oil capacity.
Introduces torque sequences with diagrams for connecting rod fasteners.
Illustrates torque sequences for closure plate, cylinder head, oil passage, and valve cover fasteners.
Lists torque values for various engine components like auto choke, carburetor, and crankcase.
Provides torque values for starter, ignition, muffler, and oil filter components.
Details torque values for speed control brackets, stator, and valve cover fasteners.
Lists clearance specifications for camshaft end play and connecting rod journals.
Provides clearance specs for crankshaft bearings, journals, and cylinder bore.
Details clearance specs for piston-to-bore, valve lash, and valve guides.
Lists general torque recommendations for standard English and Metric fasteners.
Lists suppliers and descriptions for specialized tools required for engine service.
Details tools for flywheel removal, ignition testing, and valve guide reaming.
Lists lubricants, aids, and instructions for creating custom tools.
Lists common issues when an engine cranks but won't start or starts but won't keep running.
Addresses issues like engine losing power, excessive oil consumption, and oil leaks.
Explains how to perform a crankcase vacuum test and interpret results.
Details how to perform a cylinder leakdown test to diagnose internal engine issues.
Identifies components, explains function, and details maintenance for air cleaner and precleaner.
Describes fuel system parts, fuel recommendations, and fuel pump service.
Outlines tests to diagnose fuel system issues, checking fuel flow and pump operation.
Identifies carburetor parts and provides a checklist for common issues.
Lists carburetor issues and explains how to test the fuel shut-off solenoid.
Describes carburetor circuits and details servicing procedures.
Provides carburetor reassembly steps and guidance on high altitude operation.
Explains the operation and components of the Smart-Choke system.
Details troubleshooting steps for the Smart-Choke system, including electrical checks.
Introduces throttle/choke controls and explains oil pressure switch testing.
Describes starting with unitized controls and adjusting high speed RPM.
Explains idle adjustment and installation of separate throttle/choke cables.
Details choke cable installation and RPM setting for separate controls.
Identifies governor components and explains how the governor system works.
Covers initial governor adjustments and governor sensitivity settings.
Identifies lubrication parts, details oil check, and the oil/filter change procedure.
Details testing procedures for oil pressure switches and engine oil pressure.
Covers charging system, ignition overview, and battery recommendations.
Shows the wiring diagram for the 12/15 Amp regulated battery charging system.
Presents the wiring diagram for the charging system with Smart-Choke™.
Illustrates the wiring diagram for the charging system including fuel relay.
Shows the wiring diagram with fuel relay and stator brake relay.
Provides detailed steps for testing the 12/15 Amp battery charging system.
Details spark plug service, inspection, and common conditions.
Explains how to test electronic ignition systems and troubleshoot issues.
Outlines procedures for testing spark production and ignition module resistance.
Details testing procedures for the fuel shut-off relay circuit.
Provides troubleshooting tables for fuel shut-off relay related issues.
Explains the blade stop stator brake and fuel shut-off circuit operation.
Details troubleshooting steps for the stator brake system.
Lists common causes for starting issues and explains inertia starter operation.
Provides procedures for testing inertia drive starters.
Describes the carbon canister system for evaporative emission control.
Explains the secondary air induction system for emission compliance.
Details how to remove, clean, and reinstall the inlet screen for SAI.
Identifies external engine components for disassembly.
Covers removal of spark plug, fuel supply, oil, air cleaner, and fuel pump.
Explains removal of carburetor and intake manifold assembly.
Covers removal of governor, ignition module, and rectifier-regulator.
Provides steps for removing the debris screen, fan, and flywheel.
Covers removal of stator, electric starter, and valve cover.
Explains how to remove the cylinder head and its components.
Details inspection of valves and checking valve stem-to-guide clearance.
Covers valve seats, lapping, stem seals, breather, and closure plate removal.
Details governor gear/shaft inspection, removal, and closure plate service.
Explains camshaft removal, ACR, and balance shaft removal.
Details inspection and removal of pistons and rings.
Provides instructions for installing and orienting new piston rings.
Covers removal and inspection of crankshaft and oil pump assembly.
Details removal/service of cam levers, governor shaft, oil baffle, PTO seal, and crankcase inspection.
Details cylinder bore cleaning, honing, and measuring piston-to-bore clearance.
Provides general notes for reassembly and installing oil baffle and governor cross shaft.
Details installation of cam levers, oil pump, and crankshaft assembly.
Explains installation of piston to connecting rod and balance shafts with timing.
Covers installation of camshaft, flywheel oil seal, and closure plate.
Explains how to install the breather cover, reed, and filter.
Covers installation of cylinder head, torque sequence, and rocker arm assembly.
Details installation of push rod guide plate, valve cover, spark plug, and baffle.
Provides steps for installing stator, fan, flywheel, and wiring harness.
Covers installation of ignition module, oil sensor, governor lever, and rectifier-regulator.
Explains installation of intake manifold and carburetor (standard and Smart-Choke™).
Details connecting wire controls and installing the speed control bracket.
Shows a diagram of external components for reassembly reference.
Covers final component installation and engine testing procedures.
General
