KTM 200 EXC - 12.6 Installing the Fork Protector; 12.7 Removing the Fork Legs

12 SERVICE WORK ON THE CHASSIS 54
12.6 Installing the fork protector
102264-11
–
Position the fork protection on the left fork leg. Mount and tighten screws

.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
–
Position the brake line, wiring harness, and clamp. Mount and tighten screws

.
–
Position the fork protector on the right fork leg. Mount and tighten screws

.
Guideline
Remaining screws, chassis M6 10 Nm (7.4 lbf ft)
12.7 Removing the fork legs
Preparatory work
– Raise the motorcycle with the lift stand. ( p. 52)
– Remove the front wheel. ( p. 90)
– Remove the headlight mask with the headlight. ( p. 98)
102261-10
Main work
–
Remove screws

and take off the clamp.
–
Remove cable tie(s)

.
–
Remove screws

and take off the brake caliper.
– Hang the brake caliper and the brake line loosely to the side.
102262-10
(EXC EU/AU)
–
Loosen screws

. Take out the left fork leg.
–
Loosen screws

. Take out the right fork leg.
B02146-10
(200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US)
–
Loosen screws

. Remove the fork leg on the left.
–
Loosen screws

. Remove the fork leg on the right.
B02147-10
(Six Days)
–
Loosen screws

. Remove the fork leg on the left.
–
Loosen screws

. Remove the fork leg on the right.