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KTM 200 EXC - 12.17 Installing the Front Fender; 12.18 Removing the Shock Absorber

KTM 200 EXC
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12 SERVICE WORK ON THE CHASSIS 63
400738-11
Main work
Move the handlebar to the straight-ahead position. Move the fork legs to and fro in
the direction of travel.
No play should be noticeable in the steering head bearing.
» If there is noticeable play present:
Adjust the play of the steering head bearing. ( p. 63)
Move the handlebar to and fro over the entire steering range.
The handlebar must be able to move easily over the entire steering range. There
should be no perceptible detent positions.
» If detent positions are noticeable:
Adjust the play of the steering head bearing. ( p. 63)
Check the steering head bearing and replace if required.
Finishing work
Remove the motorcycle from the lift stand. ( p. 52)
12.14 Adjusting the play of the steering head bearing
Preparatory work
Raise the motorcycle with the lift stand. ( p. 52)
102280-10
Main work
(EXC EU/AU)
Loosen screws
. Remove screw
.
Loosen and retighten screw
.
Guideline
Screw, top steering head M20x1.5 12 Nm
(8.9 lbf ft)
Using a plastic hammer, tap lightly on the upper triple clamp to avoid strains.
Tighten screws
.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
Mount and tighten screw
.
Guideline
Screw, top steering stem M8 17 Nm
(12.5 lbf ft)
Loctite
®
243™
602755-10
(Six Days)
Loosen screws
. Remove screw
.
Loosen and retighten screw
.
Guideline
Screw, top steering head M20x1.5 12 Nm
(8.9 lbf ft)
Using a plastic hammer, tap lightly on the upper triple clamp to avoid strains.
Tighten screws
.
Guideline
Screw, top triple clamp M8 17 Nm
(12.5 lbf ft)
Mount and tighten screw
.
Guideline
Screw, top steering stem M8 17 Nm
(12.5 lbf ft)
Loctite
®
243™

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