KTM 200 EXC - 12.10 Removing the Lower Triple Clamp (EXC EU, EXC Six Days, EXC EU;AU, Six Days); 12.11 Installing the Lower Triple Clamp (200 XC-W US, 250 XC-W US, 300 EXC BR, 300 XC-W US)

12 SERVICE WORK ON THE CHASSIS 57
12.10 Removing the lower triple clamp (EXC EU, EXC Six Days, EXC EU/AU, Six Days)
Preparatory work
– Raise the motorcycle with the lift stand. ( p. 52)
– Remove the front wheel. ( p. 90)
– Remove the headlight mask with the headlight. ( p. 98)
– Remove the fork legs. ( p. 54)
– Remove the front fender. ( p. 64)
– Remove the handlebar cushion.
602734-10
Main work
–
Remove screw

. Remove screw

. Pull off the upper triple clamp with the han-
dlebar and hang it to one side.
Info
Protect the components against damage by covering them.
Do not bend the cables and lines.
602735-10
–
Remove O-ring

. Remove protective ring

.
– Take off the lower triple clamp with the steering stem.
– Remove the upper steering head bearing.
12.11 Installing the lower triple clamp (200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US)
500151-10
Main work
– Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease ( p. 144)
– Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the top steering head seal

is correctly positioned.
–
Mount protective ring

.
B02151-10
– Position the upper triple clamp with the steering.
– Position the clutch line and wiring harness.
–
Mount screw

but do not tighten yet.