KTM 200 EXC - 13 Brake System; 13.1 Checking the Free Travel of the Hand Brake Lever; 13.2 Adjusting Free Travel of Hand Brake Lever (All EXC Models); 13.3 Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)

12 SERVICE WORK ON THE CHASSIS 79
B02164-10
–
Fill bleeding syringe

with the appropriate hydraulic fluid.
Bleed syringe (50329050000)
Hydraulic fluid (15) ( p. 142)
–
On the slave cylinder of the clutch, remove bleeder screw

and mount bleed-
ing syringe

.
400247-10
–
Inject the liquid into the system until it escapes from hole

of the master
cylinder without bubbles.
– To prevent overflow, drain fluid occasionally from the master cylinder reservoir.
– Remove the bleeding syringe. Mount and tighten the bleeder screw.
– Correct the fluid level of the hydraulic clutch.
Guideline
Fluid level under top edge of con-
tainer
4 mm (0.16 in)
– Position the cover with the membrane. Mount and tighten the screws.
M00208-10
(All 250/300 models)
– Move the clutch fluid reservoir mounted on the handlebar to a horizontal posi-
tion.
–
Remove screws

.
–
Remove cover

with membrane

.
B02165-10
–
Fill bleeding syringe

with the appropriate hydraulic fluid.
Bleed syringe (50329050000)
Brake fluid DOT 4 / DOT 5.1 ( p. 141)
–
On the slave cylinder of the clutch, remove bleeder screw

and mount bleed-
ing syringe

.
M00209-10
–
Inject the liquid into the system until it escapes from hole

of the master
cylinder without bubbles.
– To prevent overflow, drain fluid occasionally from the master cylinder reservoir.
– Remove the bleeding syringe. Mount and tighten the bleeder screw.
– Correct the fluid level of the hydraulic clutch.
Guideline
Fluid level under top edge of con-
tainer
4 mm (0.16 in)
– Position the cover with the membrane. Mount and tighten the screws.