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KTM
Motorcycle
690 Duke USA
KTM 690 Duke USA User Manual
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11
SERVICE
WORK
ON
THE
CHASSIS
79
11.11
Checking
the
chain,
rear
sprocket
and
engine
sprocket
100132-10
–
Check
the
rear
sprocket
and
engine
sprocket
for
wear.
»
If
the
rear
sprocket
and
engine
sprocket
are
worn:
–
Change
the
power
set.
x
Info
The
engine
sprocket,
rear
sprocket
and
chain
should
always
be
replaced
together.
80
82
Table of Contents
Default Chapter
5
Table of Contents
5
1 Means of Representation
9
Symbols Used
9
Formats Used
9
2 Safety Advice
10
Use Definition - Intended Use
10
Degrees of Risk and Symbols
11
Overview of Labels
12
Reporting Safety Defects
15
Noise Emission Warranty
16
Operating Noise Warning
16
Consumer Rights
16
Tampering Warning
17
Safe Operation
17
Protective Clothing
18
Work Rules
18
Environment
19
Owner's Manual
19
3 Important Notes
20
Guarantee, Warranty
20
Operating and Auxiliary Substances
20
Spare Parts, Accessories
20
Service
20
Figures
21
Customer Service
21
4 View of Vehicle
22
View of Vehicle, Front Left Side
22
View of Vehicle, Rear Right Side
24
5 Serial Numbers
26
Chassis Number/Type Label
26
Key Number
27
Engine Number
28
Fork Part Number
28
Shock Absorber Part Number
29
6 Controls
30
Clutch Lever
30
Hand Brake Lever
30
Throttle Grip
31
Horn Button
31
Light Switch
32
Headlight Flasher Switch
32
Turn Signal Switch
33
Emergency off Switch
33
Electric Starter Button
34
Ignition/Steering Lock
34
Combination Instrument
35
Overview
35
Function Buttons
35
Tachometer
36
Combination Instrument - Indicator Lamps
36
Display
37
Speed Display
38
Setting Kilometers or Miles
38
Time
39
Setting the Clock
39
6.11.10 ODO Display
40
Setting/Resetting Display TRIP 1
40
Setting/Resetting Display TRIP 2
41
6.11.13 TRIP F Display
42
6.11.14 Gear Display
42
6.11.15 Coolant Temperature Indicator
43
Opening the Filler Cap
43
Closing the Filler Cap
44
Seat Lock
45
Tool Set
45
Handrails
46
Passenger Footrests
46
Shift Lever
47
Foot Brake Lever
48
Side Stand
48
7 Preparing for Use
49
Advice on First Use
49
Running in the Engine
50
Loading the Vehicle
51
8 Riding Instructions
53
Performing Checks and Vehicle Care When Preparing for Use
53
Starting
54
Starting off
56
Shifting, Riding
56
Applying the Brakes
59
Stopping, Parking
61
Transport
62
Refueling
63
9 Service Schedule
65
10 Tuning the Chassis
68
Tuning the Chassis
68
Compression Damping of the Shock Absorber
68
Adjusting the Spring Preload of the Shock Absorber
68
Adjusting the Footrests
69
11 Service Work on the Chassis
72
Raising the Motorcycle with the Rear Wheel Stand
72
Taking the Motorcycle off of the Rear Wheel Stand
72
Raising the Motorcycle with the Front Wheel Stand
73
Taking the Motorcycle off of the Front Wheel Stand
74
Removing the Passenger Seat
74
Mounting the Passenger Seat
75
Checking the Chain for Dirt
75
Cleaning the Chain
76
Checking the Chain Tension
77
Adjusting the Chain Tension
79
Checking the Chain, Rear Sprocket and Engine Sprocket
81
Adjusting the Basic Position of the Clutch Lever
83
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
84
12 Brake System
85
Abs/Antilock Brake System
85
Adjusting the Basic Position of the Hand Brake Lever
86
Checking the Brake Discs
86
Checking the Brake Fluid Level of the Front Brake
87
Adding Front Brake Fluid
88
Checking the Front Brake Linings
90
Checking the Free Travel of Foot Brake Lever
90
Adjusting the Basic Position of the Foot Brake Lever
91
Checking Rear Brake Fluid Level
92
Adding Rear Brake Fluid
93
Checking the Rear Brake Linings
95
13 Wheels, Tires
96
Removing the Front Wheel
96
Installing the Front Wheel
97
Removing the Rear Wheel
99
Installing the Rear Wheel
100
Checking the Rear Hub Rubber Dampers
103
Checking the Tire Condition
104
Checking the Tire Pressure
106
14 Electrical System
107
Removing the Battery
107
Installing the Battery
108
Recharging the Battery
109
Changing the Main Fuse
112
Changing the ABS Fuses
114
Changing the Fuses of Individual Power Consumers
115
Removing the Headlight Mask with the Headlight
118
Refitting the Headlight Mask with the Headlight
119
Changing the Headlight Bulb
120
Changing the Parking Light Bulb
122
Changing the Turn Signal Bulb
123
Checking the Headlight Setting
124
Adjusting the Headlight Range
124
15 Cooling System
126
Checking the Antifreeze and Coolant Level
126
Checking the Coolant Level in the Compensating Tank
129
Draining the Coolant
130
Filling/Bleeding the Cooling System
131
16 Tuning the Engine
133
Setting the Engine Characteristics
133
Checking the Basic Position of the Shift Lever
134
Adjusting the Basic Position of the Shift Lever
134
17 Service Work on the Engine
136
Checking the Engine Oil Level
136
Changing the Engine Oil and Filter, Cleaning the Oil Screens
136
Adding Engine Oil
141
18 Cleaning, Care
142
Cleaning the Motorcycle
142
Checks and Maintenance Steps for Winter Operation
144
19 Storage
145
Preparing for Use after Storage
146
20 Troubleshooting
147
21 Blink Code
150
22 Technical Data
157
Engine
157
Engine Tightening Torques
158
Capacities
161
Engine Oil
161
Coolant
162
Fuel
162
Chassis
162
Electrical System
164
Tires
164
Fork
164
Shock Absorber
165
Chassis Tightening Torques
165
23 Substances
170
24 Auxiliary Substances
173
25 Standards
176
Index
177
4
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KTM 690 Duke USA Specifications
General
Brand
KTM
Model
690 Duke USA
Category
Motorcycle
Language
English
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