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KTM
Motorcycle
990 SMT
KTM 990 SMT User Manual
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SERVICE
WORK
ON
THE
CHASSIS
94
10.17
Checking
the
chain,
rear
sprocket,
engine
sprocket
and
chain
guide
100132-10
–
Check
the
rear
sprocket
and
engine
sprocket
for
wear.
»
If
the
rear
sprocket
or
engine
sprocket
is
worn:
–
Replace
the
rear
sprocket
or
engine
sprocket.
x
Info
The
rear
sprocket,
engine
sprocket
and
chain
should
always
be
changed
together.
95
97
Table of Contents
Table of Contents
5
Means of Representation
9
Important Information
10
Overview of Labels
14
View of Vehicle
24
View of Vehicle, Front Left Side (Vehicle Differs Slightly from Photo)
24
View of Vehicle, Rear Right Side (Vehicle Differs Slightly from Photo)
26
Serial Numbers
28
Chassis Number/Type Label
28
Key Number
29
Engine Number
30
Fork Part Number
30
Shock Absorber Part Number
31
Controls
32
Clutch Lever
32
Hand Brake Lever
32
Throttle Grip
33
Light Switch
33
Headlight Flasher Switch
34
Turn Signal Switch
34
Horn Button
35
Ignition/Steering Lock
35
Immobilizer
36
Emergency off Switch
36
Electric Starter Button
37
Combination Instrument
37
Combination Instrument - Function Buttons
38
Combination Instrument - Tachometer
38
Combination Instrument - Indicator Lamps
39
Combination Instrument - Display
40
Combination Instrument - Speedometer
41
Setting Kilometers or Miles
41
Combination Instrument - Time
42
Setting the Clock
42
Combination Instrument - ODO Display
43
Combination Instrument - Setting/Resetting TRIP 1
43
Combination Instrument - Setting/Resetting TRIP 2
44
Combination Instrument - TRIP F Display
45
Combination Instrument - Ambient Temperature Display
45
Setting the Temperature Units
46
Combination Instrument - Warning of Slippery Roads
46
Combination Instrument - Coolant Temperature Indicator
47
Hazard Warning Flasher Switch/Hazard Warning Flasher
47
Socket for Electrical Accessories
48
Opening the Filler Cap
48
Closing the Filler Cap
49
Handrails
50
Luggage Rack Plate
50
Seat Lock
51
Tool Set
51
Helmet Lock
52
Passenger Footrests
52
Shift Lever
53
Foot Brake Lever
54
Side Stand
54
Preparing for Use
55
Information on First Use
55
Running in the Engine
56
Loading the Vehicle
56
Riding Instructions
59
Checks and Maintenance Measures When Preparing for Use
59
Starting
60
Starting off
62
Shifting, Riding
62
Braking
65
Stopping, Parking
67
Refueling
68
Service Schedule
71
Tuning the Chassis
74
Fork/Shock Absorber
74
Adjusting the Compression Damping of the Fork
74
Adjusting the Rebound Damping of the Fork
75
Adjusting the Spring Preload of the Fork
76
Compression Damping of the Shock Absorber
78
Adjusting the Low-Speed Compression Damping of the Shock Absorber
78
Adjusting the High-Speed Compression Damping of the Shock Absorber
79
Adjusting the Rebound Damping of the Shock Absorber
80
Adjusting the Spring Preload of the Shock Absorber
81
Service Work on the Chassis
83
Raising the Motorcycle with the Front Wheel Stand
83
Taking the Motorcycle off of the Front Wheel Stand
83
Raising the Motorcycle with the Rear Wheel Stand
84
Taking the Motorcycle off of the Rear Wheel Stand
84
Bleeding the Fork Legs
85
Removing the Seat
85
Mounting the Seat
86
Mounting the Helmet Lock on the Vehicle
86
Reinstalling the Fuel Tank
87
Positioning the Fuel Tank
88
Removing the Mask Spoiler
89
Installing the Mask Spoiler
90
Checking the Chain for Dirt
92
Cleaning the Chain
92
Checking the Chain Tension
93
Adjusting the Chain Tension
94
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
96
Adjusting the Basic Position of the Clutch Lever
99
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
99
Brakes
101
Abs/Antilock Brake System
101
Adjusting the Basic Position of the Hand Brake Lever
102
Checking the Front Brake Discs
102
Checking the Front Brake Fluid Level
103
Adding Front Brake Fluid
104
Checking the Front Brake Linings
105
Checking the Free Travel of the Foot Brake Lever
106
Adjusting the Basic Position of the Foot Brake Lever
107
Checking the Rear Brake Disc
108
Checking the Rear Brake Fluid Level
108
Adding Rear Brake Fluid
109
Checking the Rear Brake Linings
111
Wheels, Tires
113
Removing the Front Wheel
113
Installing the Front Wheel
114
Removing the Rear Wheel
116
Installing the Rear Wheel
118
Checking Rear Hub Shock Absorbers
121
Checking the Tire Condition
121
Checking the Tire Air Pressure
123
Electrical System
125
Removing the Battery
125
Installing the Battery
126
Recharging the Battery
127
Changing the Main Fuse
129
Changing the ABS Fuses
131
Changing the Fuses of Individual Power Consumers
132
Changing the Headlight Bulb
134
Changing the Parking Light Bulb
136
Changing the Turn Signal Bulb
138
Changing the Brake Light Bulb
138
Changing the Tail Light Bulbs
143
Changing the License Plate Lamp
147
Checking the Headlight Setting
149
Adjusting Headlight Range
149
Activating/Deactivating the Ignition Key
150
Cooling System
155
Checking the Antifreeze and Coolant Level
155
Checking the Coolant Level in the Compensating Tank
157
Draining the Coolant
159
Filling/Bleeding the Cooling System
160
Tuning the Engine
163
Checking the Play in the Throttle Cable
163
Adjusting the Play in the Throttle Cable
164
Ignition Curve Plug-In Connector
164
Adjusting the Ignition Curve to the Fuel Quality
165
Checking the Basic Position of the Shift Lever
165
Adjusting the Basic Position of the Shift Lever
166
Service Work on the Engine
167
Checking the Engine Oil Level
167
Changing the Engine Oil and Filter, Cleaning the Oil Screens
168
Draining the Engine Oil and Filter, Cleaning the Oil Screens
168
Filling up with Engine Oil
173
Adding Engine Oil
174
Cleaning, Care
175
Cleaning Motorcycle
175
Protective Treatment for Winter Operation
177
Storage
178
Preparing for Use after Storage
179
Troubleshooting
180
Immobilizer Blink Code
183
Engine Control Blink Code
185
Technical Data - Engine
191
Capacity- Engine Oil
192
Capacity - Coolant
192
Technical Data - Engine Tightening Torques
193
Technical Data - Chassis
196
Lighting Equipment
197
Tires
198
Capacity - Fuel
198
Technical Data - Fork
199
Technical Data - Shock Absorber
201
Technical Data - Chassis Tightening Torques
203
Substances
207
Auxiliary Substances
211
Standards
213
Index
214
4
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KTM 990 SMT Specifications
General
Brand
KTM
Model
990 SMT
Category
Motorcycle
Language
English
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