Kuka LBR iisy - User Manual

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Summary

Unbox Robot Components

Remove Packaging Lid and Sides

Instructions for removing the packaging lid and sides, keeping the robot in the box.

Extract Accessories from Box

Guidance on taking out all components, accessories, and cables, leaving the robot inside.

Check Contents of the Box

Identify Key Components

Lists and illustrates the main components included in the robot's packaging.

Transport and Mount LBR iisy

Preparation for Transport

Instructions for securing the robot with a sling and preparing for lifting.

Lifting and Hoisting Procedures

Details on safely lifting the robot using a hoist and transporting it.

Mounting Guidelines

Directs users to safety instructions and mounting patterns via QR code.

Connect All Cables

Connect Grounding Wire

Connects the grounding wire to the KR C5 micro controller.

Connect Data and Engine Cables

Connects the data and engine cables between the robot and controller.

Connect SmartPAD Pro and Power Cables

Connects the smartPAD Pro and power cables to the KR C5 controller.

Mount End of Arm Tooling

Tool Mounting Procedure

Guidance on mounting the tool to the robot flange and downloading toolbox software.

System Ready and Safety Configuration

Final Cable Check and Power On

Ensure all cables are properly connected before powering on the controller.

Safety Configuration Notice

Highlights the need for basic safety configuration and contacting KUKA for assistance.

Additional iiQKA Resources

Access iiQKA Resources

Provides QR codes to access the iiQKA User Forum, Help Portal, and Ecosystem Marketplace.

The KUKA LBR iisy is a collaborative robot designed for quick setup and versatile applications, as detailed in its Quick Setup Guide. This guide outlines the essential steps for unboxing, checking components, transporting, mounting, connecting cables, and setting up end-of-arm tooling.

Function Description

The LBR iisy is a robotic arm primarily used for automation tasks, particularly those requiring human-robot collaboration. Its design emphasizes ease of use and rapid deployment, making it suitable for various industrial and research environments. The robot is controlled by the KR C5 micro robot controller and operated via the KUKA smartPAD pro. It is designed to be integrated with different end-of-arm tooling (EOAT) based on specific application requirements, with support for toolboxes from the iiQKA ecosystem or manual configuration. The system includes a basic safety configuration out of the box, with options for advanced safety features like collision detection and free space reaction to be configured by the user.

Important Technical Specifications

While specific numerical technical specifications like payload, reach, or axis speeds are not explicitly listed in the provided pages, the manual highlights key components and operational aspects:

Robot Type: Collaborative Robot (LBR iisy)
Controller: KR C5 micro robot controller
Operating Device: KUKA smartPAD pro
Connectivity: Utilizes a connection cable set (engine cable & data cable), a KR C5 micro power cable, a grounding wire, and a smartPAD pro cable for operation.
Mounting: The robot base has a mounting pattern with specific dimensions (e.g., Ø 272, 246, 235, 1000) and bolt hole configurations (e.g., 4x 90° (360°), 53°, 57°). Detailed mounting instructions and safety information are available via KUKA Xpert documentation, accessible via a QR code.
Safety: Comes with a basic safety configuration. Advanced safety functions (e.g., collision detection, reaction in free space, clamping situations) require user configuration.

Usage Features

The LBR iisy is designed for user-friendly operation and quick integration:

Quick Setup: The guide emphasizes a streamlined setup process, starting from unboxing to cable connection and tool mounting.
Collaborative Design: As a collaborative robot, it is intended to work safely alongside humans, although advanced safety configurations are necessary for specific operational scenarios.
Flexible Transport and Mounting: The robot can be prepared for transport by tightening a sling around axis 3 (A3) and lifting it into an upright position. For manual movement, it can be grabbed at highlighted positions, requiring two people. Hoist transport is recommended for final installation.
Modular Tooling: Supports various end-of-arm tooling, which can be integrated from the iiQKA ecosystem or configured manually through the iiQKA user interface.
Intuitive Control: Operated using the KUKA smartPAD pro, which is connected to the KR C5 micro robot controller.
Documentation Access: Comprehensive documentation, including safety instructions and mounting patterns, is available through KUKA Xpert, accessible via QR code.
Resource Ecosystem: KUKA provides additional resources such as the iiQKA User Forum, iiQKA Help Portal on KUKA Xpert, and the iiQKA Ecosystem Marketplace to support users.

Maintenance Features

While the manual primarily focuses on initial setup, it implicitly suggests aspects related to maintenance through its design and resource provision:

Component-Based Design: The system consists of distinct components (robot arm, controller, smartPAD, cables), which simplifies troubleshooting and potential replacement of individual parts.
Clear Cable Management: The guide provides clear diagrams for connecting all cables, which aids in proper installation and makes it easier to identify and address connection issues during maintenance.
Grounding Wire: The inclusion of a grounding wire is a standard safety and maintenance feature, ensuring electrical safety and potentially protecting components from electrical surges.
Documentation and Support: Access to KUKA Xpert and iiQKA resources (User Forum, Help Portal) provides avenues for obtaining detailed maintenance instructions, troubleshooting guides, and expert support.
Safety Configuration: The emphasis on configuring advanced safety functions implies that these settings are crucial for safe operation and can be adjusted as part of ongoing maintenance or operational changes to ensure the robot continues to operate within safe parameters.
Interlock Mechanism: The instruction "Take care of proper interlock" for the data cable (XF 21 to XF 31) highlights a design feature that ensures secure connections, which is important for reliable operation and reduces the risk of disconnections that could lead to downtime or damage.