Table of Contents
1 SAFETY PRECAUTIONS ............................................................................................................................................................... 3
2 SPECIFICATIONS .......................................................................................................................................................................... 4
2.1 Specification of Components ................................................................................................................................................. 4
2.2 System Overview and General Specification ......................................................................................................................... 6
2.2.1 Standard System Configuration for Speed Control ........................................................................................................... 6
2.2.2 Standard Configuration for Process Control ..................................................................................................................... 6
2.3 General Environmental Conditions ........................................................................................................................................ 7
2.4 Pressure-Flow Curves ........................................................................................................................................................... 8
2.5 Maximum Static Pressure for Pump Heads ........................................................................................................................... 8
2.6 Basic Dimensions of Main Components ................................................................................................................................ 9
3 ENGINEERING INFORMATION ................................................................................................................................................... 11
3.1 Sealing and Material Concept ............................................................................................................................................. 11
3.2 Power Supply and Consumption ......................................................................................................................................... 12
3.2.1 Power Consumption ....................................................................................................................................................... 12
3.2.2 Inrush Current ................................................................................................................................................................ 12
3.2.3 Guidelines for Power Supplies ........................................................................................................................................ 12
3.2.4 EMC Considerations ...................................................................................................................................................... 12
3.3 Temperature Monitoring ...................................................................................................................................................... 12
3.4 Thermal Management ......................................................................................................................................................... 13
3.5 Hydraulic Circuit Design ...................................................................................................................................................... 15
4 INSTALLATION ........................................................................................................................................................................... 16
4.1 Electrical Installation ........................................................................................................................................................... 16
4.1.1 Overview Wire Designation of Driver Cable .................................................................................................................... 16
4.1.2 Overview Electrical Schematics of Driver Interface ......................................................................................................... 17
4.1.3 Installation Instructions for Power Supply ....................................................................................................................... 18
4.1.4 Installation PLC Interface Signals ................................................................................................................................... 18
4.1.5 Installation of RS485 Interface ........................................................................................................................................ 18
4.1.6 Installation of RS485 Fieldbus Multi-Pump System Arrays ............................................................................................. 19
4.2 Mechanical Installation ........................................................................................................................................................ 19
4.2.1 Mechanical Installation of Driver and Pump Head .......................................................................................................... 19
4.2.2 Mechanical Installation of Water Cooling Module ........................................................................................................... 19
5 OPERATION ................................................................................................................................................................................ 20
6 INSPECTION AND MAINTENANCE ............................................................................................................................................ 22
6.1 Replacement Interval of the Pump Head ............................................................................................................................. 22
6.2 Pump Head Replacement Procedure .................................................................................................................................. 22
6.2.1 Preparation .................................................................................................................................................................... 22
6.2.2 Instructions for Replacement .......................................................................................................................................... 22
7 TROUBLESHOOTING ................................................................................................................................................................. 23
7.1 Troubleshooting for Operation with PLC .............................................................................................................................. 23
7.2 Troubleshooting with Levitronix
®
Service Software .............................................................................................................. 23
8 TECHNICAL SUPPORT ............................................................................................................................................................... 23
9 APPENDIX ................................................................................................................................................................................... 24
9.1 Regulatory Status ............................................................................................................................................................... 24
9.1.1 CE Marking .................................................................................................................................................................... 24
9.1.2 Disposal of Equipment – WEEE Directive 2012/19/EU ................................................................................................... 24
9.2 Symbols and Signal Words ................................................................................................................................................. 25
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