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Liebert CR020 User Manual

Liebert CR020
79 pages
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Liebert.CRV Series Air Conditioner
User Manual
Version V1.4
Revision date May 28, 2012
BOM 31011886
Emerson Network Power provides customers with technical support. Users may contact
the nearest Emerson local sales office or service center.
Copyright © 2010 by Emerson Network Power Co., Ltd.
All rights reserved. The contents in this document are subject to change without notice.
Emerson Network Power Co., Ltd.
Address: No.1 Kefa Rd., Science & Industry Park, Nanshan District 518057, Shenzhen
China
Homepage: www.emersonnetworkpower.com.cn
E-mail: support@emersonnetwork.com.cn

Table of Contents

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Liebert CR020 Specifications

General IconGeneral
BrandLiebert
ModelCR020
CategoryAir Conditioner
LanguageEnglish

Summary

Important Safety Instructions

Risk of Electric Shock Warning

Details hazards and precautions related to electrical shock.

Risk of Explosive Discharge from Refrigerant

Highlights dangers of high-pressure refrigerant discharge.

Risk of Refrigerant System Rupture

Warns about hazards of overpressurization in refrigerant systems.

Chapter 1 Preliminary Operations

Equipment Inspection Procedures

Guidelines for checking delivered equipment upon arrival.

Unit Handling and Transportation

Safe procedures for moving and handling the unit.

Operating and Storage Limits

Defines the acceptable operating and storage conditions.

Noise Level Specifications

Information on the sound pressure levels emitted by the unit.

Product Description and Installation Examples

Overview of unit appearance and typical installation scenarios.

Chapter 2 Unit Positioning

Rack Placement and Airflow Optimization

Best practices for positioning units relative to server racks.

Rack Quantity and Row Configuration

Guidance on matching unit capacity to rack load and row length.

Room Airflow and Clearance Requirements

Optimizing aisle width and ensuring adequate clearances for airflow.

Redundancy Solutions for System Reliability

Implementing N+1 redundancy for continuous cooling.

CoolFlex and Liebert XD Application Integration

Using CoolFlex and Liebert XD with CRV units.

Chapter 3 Unpacking And Installation

Receiving, Unpacking, and Preparation Guide

Reference guide for receiving and preparing unit for installation.

Unit Handling While Packaged

Safe procedures for handling packaged units during transport.

Unpacking the Unit Procedures

Step-by-step guide for safely unpacking the air conditioner.

Installation Steps and Leveling

Procedures for unit installation, leveling, and baffle adjustment.

Chapter 4 Refrigeration Connections

Refrigeration Pipeline Connections for Air-Cooled Units

Details on connecting refrigerant lines for air-cooled models.

Vacuum Creation and Refrigerant Charge Procedures

Steps for evacuating the system and charging refrigerant.

Refrigeration Circuit Overview

Reference to refrigeration circuit diagrams and component functions.

Chapter 5 Water Connections

General Warning for Outdoor Water Tubing

Advice on adding glycol for outdoor tubing to prevent freezing.

Humidifier and Drain Water Connections

Connecting water lines for humidifier supply and condensate drain.

Chilled Water Connections for Water/Glycol-Cooled Units

Connecting water/glycol circuits for W unit models.

Chilled Water Connections for Chilled Water Units

Connecting chilled water circuits for C unit models.

Chapter 6 Electrical Connections

Cable Entry, Routing, and Connection Procedures

Guidelines for routing and connecting electrical cables to the unit.

Protective Features of EC Fans

Overview of built-in protection mechanisms for EC fans.

Protective Features of Electrical Heaters

Details on safety features and reset procedures for electrical heaters.

Temperature Probe Placement on Racks

Guidelines for positioning temperature sensors for accurate readings.

Chapter 7 Start-Up

First Start-Up and Post-Standstill Procedures

Steps for initial unit start-up or after extended periods of inactivity.

Automatic Restart Functionality

Configuration and behavior of the automatic restart feature.

Checking Refrigeration Piping Pressure Drops

Procedure for verifying pressure drops in refrigerant lines for performance.

Chilled Water Valve Control and Operation

How to control and verify the operation of the chilled water valve.

Chapter 8 Operation

Cooling Modes: DX and Chilled Water

Explanation of direct expansion and chilled water cooling operations.

Heating Function Operation

How the heating elements function to warm the air.

Dehumidification Process and Control

Mechanism and control logic for removing humidity from the air.

Humidification Process and Steam Generation

How the humidifier creates and distributes steam into the airflow.

Chapter 9 Calibrations & Regulation (At Start-Up)

Setting the Thermostatic Expansion Valve

Procedure for adjusting the thermostatic expansion valve for optimal superheat.

Water Leakage Sensor Placement Guidelines

Optimal placement of sensors to avoid false alarms.

Importance of Environment Protection Through Calibration

How calibration impacts energy efficiency and environmental protection.

Chapter 10 Maintenance & Spare Parts

Safety Instructions for Maintenance Operations

Essential safety precautions for all maintenance activities.

Guidelines for Approved Spare Parts

Recommendations for using original spare parts to maintain warranty.

Periodic Maintenance Schedule

Detailed schedule of monthly, quarterly, biannual, and annual checks.

Air Filter Inspection and Replacement

Procedure for checking and replacing air filters for optimal airflow.

Condensate Drain and Pump System Maintenance

Procedures for cleaning and maintaining condensate drainage components.

Cleaning Air-Cooled Condensers and Drycoolers

Steps for cleaning external heat exchange coils.

Maintenance of Electrical Heaters

Inspection and cleaning procedures for electrical heating elements.

Refrigeration Circuit Maintenance and Servicing

Procedures for servicing the unit's refrigeration components.

Unit Dismantling and Disposal Procedures

Guidelines for safely dismantling the unit at end-of-life.

Compliance with F-Gas Regulation

Information on regulations concerning fluorinated greenhouse gases.

Unit Diagnostic and Troubleshooting Guide

Table of common problems, their causes, and corrective actions.

Appendix 1 Humidair Humidifier

Humidifier Preface and Specifications

Introduction and technical data for the integrated humidifier.

Humidifier Installation and Water Connections

Connecting water supply and drain lines for the humidifier.

Humidifier Components and Operation

Description of humidifier parts and how it operates.

Humidifier Maintenance Procedures

Steps for removing, replacing, and annual servicing of the humidifier.

Replacing Humidifier Spare Parts

Guidance on ordering and replacing humidifier spare parts.

Appendix 4 Refrigerant, Hydraulic And Electrical Connections

Refrigerant and Hydraulic Connections for Air-Cooled Units

Diagrams and specifications for air-cooled unit connections.

Refrigerant and Hydraulic Connections for Water-Cooled Units

Diagrams and specifications for water-cooled unit connections.

Refrigerant and Hydraulic Connections for Chilled Water Units

Diagrams and specifications for chilled water unit connections.

Electrical Field Connection Descriptions

Details on electrical connections, cable entry, and terminal blocks.

Optional Electrical Connections and Features

Information on optional electrical connections and their functions.

Electrical Connections for Maintenance Purposes

Details on connections used for maintenance operations.

Appendix 6 Wiring Diagram

CR020 Air Conditioner Wiring Diagram

Detailed wiring schematic for the CR020 model.

CR035 Air Conditioner Wiring Diagram

Detailed wiring schematic for the CR035 model.

CR040 Air Conditioner Wiring Diagram

Detailed wiring schematic for the CR040 model.

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