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FLEXTEC 450
Lincoln FLEXTEC 450 User Manual
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Operator’
s Manual
FLEXTEC
™
450
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor Locator:
www.lincolnelectric.com/locator
IM10062-C
| Issue D
ate Oct-13
© Lincoln Global, Inc. All Rights Reserved.
For use with machines having Code Numbers:
11626, 11754, 11941, 12038
Save for future reference
Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
2
Table of Contents
Default Chapter
2
Additional Precautionary Measures
2
Safety Depends on You
2
Special Situations
2
California Proposition 65 Warnings
3
Electric Shock Can Kill
4
Table of Contents
6
Installation
7
Technical Specifications
7
Power Source-Input Voltage and Current
7
Rated Output
7
Physical Dimensions
8
Temperature Ranges
8
Welding Process
8
Environmental Limitations
9
Safety Precautions
9
High Frequency Protection
9
High Temperature Operation
9
Input and Grounding Connections
9
Lifting
9
Select Suitable Location
9
Stacking
9
VRD™ (Voltage Reduction Device
9
Input Connection
10
Input Voltage Selection
10
Input Fuse and Supply Wire Considerations
11
Input Voltage Selection
11
14-Pin Connector for Wire Feeder
12
6-Pin Remote Control Connector
12
Cable Connections
12
Recommended Electrode and Work Cable for Arc Welding
13
Output Cable Guidelines
13
General Guidelines
13
Connecting Lf-72 and Lf-74 to the Flextec
14
Control Setting
14
Connecting Ln-10 and Dh-10 to the Flextec
15
Ln-10,Dh-10 Control Switch Setup
15
Setup DIP Switch Access
15
Setting the DIP Switches
15
Connecting Ln-15(K1870-1) to the Flextec 450
16
Connecting Ln-15(K1871-1) to the Flextec 450
16
Connecting Ln-25 Pro and Ln-25 Pipe to the Flextec 450
17
Connecting Ln-25 Pro Dual Power to the Flextec 450
17
Graphic Symbols
18
Product Description
19
Duty Cycle
19
Design Features
19
Operation
19
Graphic Symbols
19
Recommended Processes and Equipment
20
Equipment Limitations
20
Common Equipment Packages
20
Case Front Control Descriptions
21
Case Back Control
22
Weld Controls and Displays
22
Weld Process Selector Switch
22
Hot Start Toggle Switch
22
Power-Up Sequence
22
Internal Controls
23
Internal Controls Description
23
Amperage Display Meter
24
Weld Terminals On/Remote Toggle Switch
24
Control - Local/Remote Toggle Switch
24
Thermal Light
24
Basic Modes of Operation
25
Smaw
25
Output Control Dial
25
Voltage Display Meter
25
Gtaw
26
CV-Gas
26
Weld Terminals On/Remote
26
Arc Control
26
Accessories
28
General Options
28
Options / Accessories
28
Periodic Maintenance
29
Routine Maintenance
29
Safety Precautions
29
Thermal Protection
29
Visual Inspection
29
Section E
30
How to Use Troubleshooting Guide
30
Locate Problem
30
Possible Cause
30
Recommended Course of Action
30
Troubleshooting
31
Using the Status Led to Troubleshoot System Problems
32
Error Codes for the FLEXTEC 450
32
Error Codes
34
Diagrams
35
Parts List
41
Illustration of Sub-Assemblies
42
Flextec 450
43
For Codes: 11626, 11754 & 11941
43
Case Front Assembly & Door
44
Divider Panel Assembly
48
Base & Center Assembly
50
Case Back Assembly
52
Wraparound Assembly
54
4
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Lincoln FLEXTEC 450 Specifications
General
Rated Output
450A/38V/100% Duty Cycle
Output Range
5-450A
Input Current at Rated Output
32A
Power Factor
0.95
Processes
Stick, TIG, MIG, Flux-Cored, Gouging
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