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M150
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234 pages
Manual
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MAINTENANCE AN
D SERVICING
Form 1690
17 / 169087
/ 169095
131
Revision C
f.
Position switch support (C) inside console, and
push rubber nuts (D) into holes.
g.
Check operat
ion of switch.
h.
Reinstall control panel (B)
with five screws (A).
C
D
B
A
132
134
Table of Contents
Main Page
1 Introduction
3
Table of Contents
4
2 Safety
8
Safety Alert Symbol
8
Signal Words
8
Safety Signs
8
Safety Sign Installation
8
Safety Sign Locations
8
General Safety
13
3 Definitions
15
4 Specifications
16
Windrower Dimensions
16
Specifications
17
5 Operator's Station
19
Operator Console
19
Operator Presence
20
Header Drive
20
Engine and Transmission
20
Seat Adjustments
20
Training Seat
21
Seat Belts
21
Steering Column Adjustment
21
Lights
22
Cab-Forward Lighting - Field
22
Engine-Forward Lighting - Road
23
Cab-Forward Lighting - Road (Optional)
23
Beacon Lighting - Export (N.A. Optional)
24
Slow Moving Vehicle (SMV) Signs
24
Windshield Wipers
25
Rear View Mirrors
25
Cab Temperature
25
Heater Shut-Off Valve
25
Air Distribution
25
Controls
26
A/C Compressor Protection
26
Interior Lights
26
Operator Amenities
27
Radios
28
AM/FM Radio
28
Antenna Mounting
28
Horn
28
Engine Controls/Gauges
29
Windrower Controls
30
Header Controls
31
Header Engage Switch
31
Header Drive Reverse Button
31
Ground Speed Lever (GSL) Header Switches
32
Console Header Switches
34
Cab Display Module (CDM)
35
Engine and Windrower Functions
35
Header Functions
35
Operating Screens
36
Cab Display Module (CDM) Warnings/Alarms
43
Cab Display Module (CDM) Programming
46
Setting Guidelines
52
CDM and WCM Fault Codes
52
6 Operation
53
Owner/Operator Responsibilities
53
Symbol Definitions
53
Engine Functions
53
Windrower Operating Symbols
53
Header Functions
54
Windrower Operation
55
Operational Safety
55
Break-In Period
55
Pre-Season Check
56
Daily Check
56
Engine Operation
57
Driving the Windrower
61
Adjustable Caster Tread Width
67
Transporting
68
Storage
78
Header Operation
79
Header Lift Cylinder Stops
79
Header Flotation
80
Levelling
83
Header Drive
84
Header Angle
85
Cutting Height
87
Double Windrowing
89
D Series Header Operation
90
Header Attachment
90
Header Detachment
93
Header Position
96
Reel Fore-Aft Position
96
Reel Height
96
Reel Speed
96
Draper Speed
99
Knife Speed
101
Deck Shift (Optional)
102
A Series Header Operation
103
Header Attachment
103
Header Detachment
106
Auger Speed
108
Reel Speed
109
Knife Speed
110
R Series Header Operation
111
Header Attachment
111
Header Detachment
114
Disc Speed
116
Converging Drum Assemblies - Grass Seed Header
117
7 Maintenance and Servicing
118
Preparation for Servicing
118
Welding Precautions
118
Recommended Safety Procedures
118
Maintenance Specifications
119
Recommended Fuel, Fluids and Lubricants
119
Recommended Torques
120
Conversion Chart
122
Engine Compartment Hood
123
Maintenance Platforms
124
Opening/Closing Platforms
124
Opening/Closing Platform for Major Servicing
124
Lubricating the Windrower
126
Procedure
126
Lubrication Points
126
Operator's Station
128
Seat Belts
128
Safety Systems
128
GSL Adjustments
129
Steering Adjustments
130
Park Brake
132
HVAC System
134
Cummins Engine (M150)
137
General Engine Inspection
137
Manually Turning Engine
137
Oil Level
138
Changing Oil and Oil Filter
139
Air Intake System
141
Fuel System
144
Engine Cooling System
149
Gearbox
152
Exhaust System
154
Belts
155
Engine Speed
156
Cat Engine (M200)
157
General Engine Inspection
157
Oil Level
157
Changing Oil and Oil Filter
158
Air Intake System
159
Aspirator Hose and Check Valve Replacement
161
Fuel System
163
Engine Cooling System
168
Gearbox
172
Exhaust System
174
Belts
175
Cooling Box
177
Cooling Box Screen
177
Cooling Box Maintenance
179
Electrical System
181
Battery
181
Headlights - Engine-Forward
186
Field Lights - Cab-Forward
188
Flood Lights - Forward
188
Flood Lights - Rear
189
Red and Amber Lights
190
Red Tail Lights (if Installed)
191
Beacons (if Installed)
191
Gauge Light
193
Dome Light
193
Ambient Light
193
Turn Signal Indicators
193
Circuit Breakers and Fuses
194
Hydraulic System
197
Oil Level
197
Changing Hydraulic Oil
198
Hydraulic Oil Cooler
198
Hydraulic Oil Filters
198
Header and Reel Hydraulics
199
Traction Drive Hydraulics
201
Hoses and Lines
202
Wheels and Tires
203
Drive Wheels
203
Caster Wheels
206
Maintenance Schedule
210
Break-In Inspections
210
Interval Maintenance
211
Hour Meter
212
8 Troubleshooting
214
Engine
214
Electrical
217
Hydraulics
217
Header Drive
218
Traction Drive
218
Steering and Ground Speed Control
219
Cab Air
220
9 Options / Attachments
223
Disc Header Valve
223
Reel Drive and Lift Plumbing
223
Double Windrow Attachment
223
Pressure Sensor Kit
223
Weight Box
223
Booster Spring Kit
223
Towing Harness
223
Internal Booster Spring Kit
223
Swath Roller
223
Light Header Flotation Kit
223
Warning Beacons
224
Fan Air Baffle Kit
224
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