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MAFI Trac T225 User Manual

MAFI Trac T225
144 pages
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Operating manual
MAFI - Trac
T225 / T230
Terminal Trac
...get it rolling
Production no. 3260028 - 3260035
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MAFI Trac T225 Specifications

General IconGeneral
BrandMAFI
ModelTrac T225
CategoryTrucks
LanguageEnglish

Summary

Vehicle Identification

Vehicle Identification Plate

Details on the vehicle identification plate, including type, production number, etc.

Production Number

The production number identifies your MAFI Trac and is stamped on the identification plate.

User Instructions

Regarding this operating manual

Information on using this operating manual and basic operational guidelines.

Content overview

Overview of the manual's content, covering safety, operation, and maintenance.

Warranty/Liability

MAFI rules out claims for damage resulting from misuse or non-compliance with manual.

Safety instructions

Explains warning signs (Danger, Warning, Caution) and their severity.

Graphical aids

Explains symbols used in the manual for instructions, lists, and cross-references.

Symbols

Explains warning, regulation, and note symbols for emphasizing information.

Safety

General information

Basic safety instructions and worker's protection regulations for handling the MT.

Intended use

Specifies the MT is for terminal traffic in harbours, and lists load capacities for T225/T230.

Inappropriate use

Lists prohibited uses like transporting extra persons or exceeding load limits.

Other dangers

Discusses dangers like parking brake failure, driving with towed loads, and shunting.

Shunting

Safety precautions for shunting operations to prevent crushing injuries.

Driving on ramps and inclines

Hazards and precautions for driving on ramps and inclines, including tipping risk.

Inspection and maintenance work

Warns about carbon monoxide poisoning during engine operation in closed rooms.

Qualifications of the operating personnel

States that the MT may only be operated by trained and qualified personnel.

Personal safety gear

Recommends wearing work gloves, safety boots, and ear protection.

Warning signs on the MAFI Trac

Explains the importance of warning signs and their locations on the vehicle.

Attachment warning signs

Identifies specific warning signs attached to the vehicle for safe operation.

Your MAFI Trac

Product description

Describes the MT as an industrial truck with a fifth wheel coupling for terminal traffic.

Exterior view

Illustrates and labels external components of the MAFI Trac.

Interior view

Shows and labels the interior components of the MAFI Trac's cabin.

Operation

Opening and closing

Instructions for unlocking, opening, and closing the cabin doors.

Inside door opener

Details on using the inside door opener and securing the cabin door.

Locking the door

Instructions on how to properly lock the cabin door.

Unlocking

Describes how to unlock the cabin door retainer.

Windows

Instructions for opening and closing the driver-side window.

Seating

Explains how to adjust the driver's seat for lateral and longitudinal positions.

Seat tilt adjustment

Details on adjusting the seat squab angle and backrest tilt.

Seat belt – optional

Instructions for using the optional seat belt for safety.

Steering wheel

Information on steering wheel operation and safety warnings.

Combination switch

Operation of the combination switch for indicators, horn, lights, and wipers.

Direction indicator

How to use the turn signal function of the combination switch.

High beam/Low beam

Instructions for operating high and low beam headlights.

Front windscreen wiper

Operation of the front windscreen wiper and washer.

Rear windscreen wiper

Operation of the rear windscreen wiper and washer.

Mirrors

Information on the inside rear-view mirror and its properties.

Pedals

Operation of the accelerator and brake pedals, with safety warnings.

Heater/Ventilation/Air Conditioner

Controls and operation of the cabin heating, ventilation, and AC system.

Heater

How to adjust heat output using the temperature rotary switch.

Auxiliary heater – optional

Refers to manufacturer's manual for auxiliary heater operation.

Air outlet nozzles

Adjusting airflow direction and notes on optimal settings for defrosting/heating.

Lighting

Operation of headlights and hazard lights.

Warning beacon

How to switch the warning beacon on and off.

Interior lighting

Operation of interior and reading lights in the cabin.

Instrument panel

Overview of the instrument panel and its components.

Ignition

How to use the ignition lock for starting and stopping the engine.

Bypassing the engine's safety switch-off

How to bypass the safety switch-off in emergencies to prevent engine damage.

Parking brake

Operation of the parking brake switch and function indicator.

Rear axle differential lock

How to activate and deactivate the rear axle differential lock.

Manual brake for the semi-trailer – optional

Operation of the semi-trailer manual brake lever.

Joystick for fifth wheel

How to use the joystick to lift and lower the fifth wheel coupling.

Saddle plate height warning

Warning for low saddle plate height and potential damage.

Collective warning messages

Explains warning buzzer and common warning messages.

Compressed-air fanfare horn – optional

Location and operation of the compressed-air fanfare horn button.

Radio – optional

Refers to manufacturer's manual for audio device operation.

Operating panel for the automatic transmission

Overview of the panel for setting drive direction, programs, and reading oil level.

Display during driving

Explains the two-part display showing selected and current gear.

Driving gear reverse

How to select and use the reverse gear.

Driving gear neutral position

How to use the neutral position for starting and stopping.

Driving gear Drive

How to select and use the drive gear for forward movement.

Selecting higher or lower driving range

How to select driving ranges for steep slopes or inclines.

MODE key

Functions of the MODE key for additional functions and error code diagnostics.

Display in the oil level mode

How to read the transmission oil level using the operating panel.

Combination display instrument

Overview of the instrument cluster displaying controls and warning lights.

Control function indicators

Explains indicators for lights, brakes, differential lock, etc.

Warning lights

Lists and explains various warning lights indicating operational conditions.

Engine warning lights

Details on yellow and red engine warning lights and their implications.

Motor oil pressure

Explains the motor oil pressure warning light and its cause.

Malfunction of air reserve pressure

Explains the air pressure warning light and its relation to brake function.

Engine coolant level

Explains the engine coolant level warning light.

Engine coolant temperature

Explains the engine coolant temperature indicator and overheating warnings.

Intake air filter soiling – option

Explains the warning light for a soiled intake air filter.

Transmission malfunction

Explains the warning light for transmission malfunction.

Transmission oil pressure

Explains the transmission oil pressure warning light.

Transmission oil temperature

Explains the warning light for transmission oil temperature.

Battery charge control light

Explains the battery charge control light.

Speedometer

Explains the speedometer and operating hours counter.

Fuel gauge

Explains the fuel gauge and its reserve region.

Vehicle electrical system

Information on the main battery switch and its function.

Vehicle fuses

Location of vehicle fuses in the central electric box.

External start socket

Location and use of the external start socket for jump-starting.

Useful things

Details on compartments and 12-volt connections.

Ashtray

Operation and removal of the ashtray.

Sun visor

Operation of the sun visor roller blind.

Air connection

Location of the air connection on the front of the MT.

Starting check

Lists necessary inspections to keep the MT operational and safe.

Checking the tightening torques of the wheel nuts

Importance of retightening wheel nuts and their torque specifications.

Daily checks before starting the engine

Daily inspections for tyres, wheels, battery switch, and lighting.

Loss of oil or fluid

Checks for oil/water leaks and possible sources.

Engine coolant level

Checking and refilling engine coolant, with safety warnings.

Motor oil level

How to check and refill motor oil, with engine damage warnings.

Read oil level

How to read the transmission oil level using the dip stick.

Reading out oil level at “Oil level mode” display

How to read transmission oil level via the operating panel display.

Fuel supply

Checking fuel gauge and refuelling.

Regular inspections

Information on inspecting the air dryer for freezing protection.

Starting the engine

Procedures for starting the MT engine, with caution for damage.

Starting procedure

Step-by-step guide to starting the engine, including preheater light.

Gear shifting

Explains automatic transmission gears and MAFI Eco Mode.

Driving instructions

General advice on parking, checks before driving, and shunting safety.

Driving with towed loads

Operator responsibility for securing cargo and driving with towed loads.

Driving on ramps and inclines

Hazards and precautions for driving on ramps and inclines.

Driving with rear axle differential lock

Use of the rear axle differential lock to prevent wheel spin.

Towing

Information on towing the MT in emergencies.

Refuelling

Procedures for refuelling, with engine damage and injury warnings.

Turn off engine

Procedure for turning off the engine to prevent heat build-up and damage.

Working with coupling equipment

Safety precautions for hitching semi-trailers to the fifth wheel coupling.

Hitching procedure

Step-by-step guide for hitching a semi-trailer, including connections.

Unhitching semi-trailers

Procedure for unhitching semi-trailers safely.

Gooseneck – optional

Operation of the optional gooseneck for roll trailer transport.

Towing and shunting coupling

Use of towing and shunting couplings for towing operations.

Operation with container chassis

Notes for hitching/unhitching container chassis and safety precautions.

Winter operation

Precautionary measures and checks for operating the MT in low temperatures.

Maintenance

Importance of regular maintenance and exterior vehicle care.

Transport

Loading onto a flatbed trailer

Using flatbed trailers or rail carriages for MT transport, with safety.

Loading with a crane

Using sling points for loading the MT by crane.

Self-Help

Electrical system

Troubleshooting electrical issues, specifically focusing on fuses.

Fifth wheel coupling

Emergency unhitching procedure for the fifth wheel coupling.

Start aid

Information on using the external start socket for jump-starting.

Displays of the combination display instrument

Explains possible causes and solutions for warning lights and indicators.

Reading the engine error codes

How to read engine error codes using diagnostic switches.

Emergency operation function in MAFI ECO MODE – optional

How to use emergency mode if the engine controller fails.

Towing

Procedures and precautions for towing the MT in emergencies.

Emergency release of the spring-loaded brake

How to release the spring-loaded brake in an emergency.

Towing the MAFI Trac

Safety warnings and requirements for towing the MAFI Trac.

Inflating the tyres

How to use the tyre-inflating connection for emergency tyre inflation.

Technical Data

Dimensions (standard model)

Diagrams and tables showing vehicle dimensions based on wheelbase.

Dimensions depending on tyres

Tables showing vehicle dimensions based on tyre size.

Weights

Table listing empty weight, coupled load, and system weight for T225/T230.

General information

Technical specifications like max speed, engine power, fuel tank, tyres, electrical system.

Hydraulic system

Specifications for pump capacity, pressure, and oil tank.

Brake system

Details of the dual line brake system and parking brake.

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