Man D 2866 LE 403 User Manual

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Removing and installing intercooler

Disassembling and cleaning

intercooler

Fig. 5

Remove charge-air elbow (13 mm).

Fig. 6

Clean the fins on the intercooler of oil and resi-

dues, using a steam jet cleaner.

Do not damage the fins.

3487

3489

Table of Contents3
General Information5
Safety Instructions6
General Information on the Overhaul of Engines9
Trouble Shooting Table10
Engine Views, D 2866 LE40117
Schematic Diagram of Engine Lubrication System21
Schematic Diagram of Fuel System22
Schematic Diagram of Cooling System23
Checking and Adjusting Start of Fuel Delivery24
Removing and Installing Injection Pump28
Removing and Installing Fuel Injectors31
Checking and Repairing Fuel Injectors33
Cleaning Fuel Prefilter36
Changing Fuel Filter Cartridges37
Draining and Filling with Coolant38
Removing and Installing Thermostat40
Removing and Installing Water Pump41
Repairing Water Pump42
Repairing Water Pump43
Removing and Attaching Expansion Tank46
Removing and Installing Heat Exchanger47
Cleaning Heat Exchanger Pipe Set49
Raw Water Pump50
Changing Oil Filter52
Removing and Installing Oil Cooler53
Removing and Installing Oil Pump54
Oil Spray Nozzle58
Removing and Installing Vibration Damper, Changing Front Crankshaft Seal59
Removing and Installing Flywheel, Replacing Gear Ring63
Removing and Installing Crankshaft Seal (Flywheel End)65
Exchanging Bearing Race66
Crankshaft Seals67
Removing and Installing Intake Manifold68
Turbocharger, Trouble Shooting71
Checking the Charge-Air Pressure73
Removing and Installing Turbocharger74
Checking Axial and Radial Play of Turbocharger Rotor Shaft76
Exchanging Waste Gate77
Removing and Installing Intercooler78
Removing and Installing Cylinder Head80
Setting Valve Clearance85
Disassembling and Assembling Rocker Arms87
Removing and Installing Valves88
Removing and Installing Valve Guides91
Replacing Valve Seat Insert92
Reworking Valve Seat94
Refacing Valves97
Checking Compression98
Removing and Installing Timing Case99
Removing and Installing Camshaft, Exchanging Camshaft Bearing100
Checking Valve Timing102
Removing and Installing Crankshaft103
Removing and Installing Piston with Connecting Rod106
Detaching Piston from and Attaching to Connecting Rod109
Checking - Changing Connecting Rod109
Removing, Installing and Changing Piston Rings111
Replacing Cylinder Liners113
Measuring Piston Protrusion116
Removing and Installing Starter117
V-Belts118
Coolant Level Probe120
Special Tools124
Special Tools125
Index136

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Man D 2866 LE 403 Specifications

General

Brand	Man
Model	D 2866 LE 403
Category	Engine
Language	English

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Man D 2866 LE 403 User Manual

Table of Contents

Questions and Answers:

Man D 2866 LE 403 Specifications

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