EasyManua.ls Logo

Manitowoc 999

Manitowoc 999
298 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
To Previous Page IconTo Previous Page
To Previous Page IconTo Previous Page
Loading...
Reference Only
Manitowoc Published 05-16-17, Control # 233-03 10-11
999 SERVICE/MAINTENANCE MANUAL TROUBLESHOOTING
10
Problem 9
Front or rear load drum will not raise load, but will lower load.
POSSIBLE CAUSES
Block up limit is opened; Pump is faulty; Rated capacity indicator/limiter (RCL) circuit is open;
Control handle is faulty; Maximum bail limit is opened; Speed sender is faulty.
CHECKS
Check diagnostic screen D2 (see Diagnostic Display topic in section 3).
When applicable switch is enabled…
Bank 1 changed by 2 (front), or 64 (rear) . . . . . . . . . . . . . . . . . . . . . . Maximum bail limit
Bank numbers increased
by number shown.
Bank number not increased
by number shown.
Does RIN screen (bank 7) read 0?
No Yes
Check for problem and repair limit
switch operation, wiring, or fuse.
Check for problem at fuse F6 or wiring.
Does diagnostic DRUM 1or 2 screen (bank 2)
reach +100% pump control with handle moved back?
Yes
No
Repair or replace control handle/wiring.
Is +2.3 or more volts present at
pump EDC with handle moved
back? (See Test 13.)
Replace pump EDC
or replace pump.
Repair or replace wiring
or consult dealer/factory.
Yes
No
When moving problem handle fully in both
directions, does A1 diagnostic screen (bank 1 and
2) read 38 to 120 in lower or 136 to 215 in raise?
Yes No
Check jib shorting plug for continuity across pins A to C
in boom top junction box.
Does RIN screen (bank 7) read 255?
Yes No
Disconnect LMI boom cable at boom top. Test cable for
continuity across pins A to C for 12 volts from source.
Yes
No
Check RIN system for problem.
Repair switch or wiring.
Yes
No
Replace junction box.
Reconnect LMI cable at boom top junction box.
Does RIN screen (bank 7) change from 0 to 255?
Consult dealer/
factory.
Does diagnostic DRUM 1or 2 screen (bank 1) reach
+100% handle control with handle moved back?
Yes
No
Repair or replace control handle.
Replace shorting plug.
Yes
No
Check anti-two block switches.
If problem returns and RIN screen (bank 7) changes
back to 0, disconnect all connections to boom top
universal junction box. After 5 minutes reconnect boom
cable. Does RIN screen (bank 7) change from 0 to 255
and remain for 10 minutes? (NOTE: Junction box has a
poly-fuse that is tripped and reset by temperature.)
Yes
No
Check load cell and
anti-two block switches
for short circuits.

Table of Contents

Other manuals for Manitowoc 999

Related product manuals