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June 1, 2012 Crossover Series
Crossover Series Battery Charger
Charge Batteries
1 Plug the charger into a single phase AC socket with a nominal voltage rating of 100V,
110V, 115V, 120V, 220V, 230V, or 240V and a frequency rating of 50 or 60Hz.
• The charger automatically senses and adjusts to the AC voltage and
frequency.
• At 110/120V the wall socket circuit breaker should be a 20A breaker with no
other loads on the circuit.
2 The charger will start automatically within a few seconds and begin charging the
batteries.
3 The LEDs indicate the charging progress.
• The yellow LED will turn ON and remain ON throughout the charging cycle.
• When the battery is 80% charged the green 80% LED will turn ON.
• When the battery is fully charged the green 100% LED will turn ON and the
green 80% LED will turn OFF.
• When the battery is fully charged the yellow LED will turn OFF indicating
that the charger is no longer charging.
Charging time is dependent on depth of battery discharge, battery condition, and temperature.
If the charger is left plugged in after charging is complete (100% LED on) the charger goes into
maintenance mode to keep batteries charged while in storage.
The charger continuously measures battery voltage and restarts the charging cycle if the battery
voltage drops below about 50V. This keeps batteries charged while in storage but does not
boil-out the electrolyte over time.
Tu rn OFF charger by unplugging (disconnect from AC voltage).
Red FAULT LED
• ON: Battery pack probably bad, weak, or a bad cell.
• 1 FLASH: Open or short circuit. Remove from service until problem is
identified and corrected.
• 2 FLASH: Charger timed out. Battery pack probably bad, weak, or a bad cell.
Unplug for 30 seconds, then plug in to start a new charge cycle.
Note: New batteries sometimes need 20 to 30 charge/discharge cycles
before they charge normally. The charger LEDs may only show
yellow or 80% LED ON after overnight charging. Within a few
weeks the 100% LED will turn ON at the end of the charge cycle.
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