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2033ES
Mec 2033ES User Manual
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SERVICE AND P
AR
TS MANUAL
P
ar
t # 90769 R4
October 2008
2033ES / 2633ES
Serial Number Rang
e
2033ES: 8804000 - Present
2633ES: 11100000 - Present
2
Table of Contents
Table of Contents
3
Introduction
7
General Safety Tips
9
Electrical System
10
Hydraulic System
10
Total System
10
Machine Specifications
11
Primary Machine Components
13
Lubrication
14
Section 1: Hydraulic System
15
Hydraulic System
15
Hydraulic Fluid
16
Hydraulic System Components
18
Parking Brake and Towing Circuit
20
Emergency Systems and Procedures
21
Steering Circuit
22
Platform Lift Circuit
23
Cylinder Repair
24
Hydraulic Manifold
27
Section 2: Electrical System
29
Electrical System
29
Electrical System - General
30
Deutsch Connectors
31
Batteries
32
Alarms and Switches
36
Continuity Checks
40
Diode Board
41
Sevcon Motor Speed Controller
42
Section 3
43
Mechanical
43
Components
43
Mechanical Components
43
Base / Undercarriage
45
Hoses and Cables
45
Mechanical Components
45
Raising the Machine
46
Tires/Wheels
47
Front Drive Motors
48
Rear Wheel Brakes
49
Steer Cylinder
50
Pothole Circuit
51
Platform Removal
52
Lift Cylinder Removal and Installation
53
Scissor Beam Assembly
54
Section 4
55
Troubleshooting
55
General Troubleshooting Tips
56
Hydraulic Pressure Adjustment Procedures
58
Troubleshooting
60
Troubleshooting
61
Sevcon Motor Speed Controller
68
LED Diagnostics Definitions (Flash Codes)
69
Sevcon Motor Speed Controller - Connections
71
Troubleshooting Battery Charger
73
Section 5: Schematics
77
Schematics
77
Hydraulic Schematics
78
2033ES - Serial # 8804000 - 8804099 2633ES - Serial # 11100000 - 11100599
78
2033ES - Serial # 8804100 - CURRENT 2633ES - Serial # 11100600 - CURRENT
80
2633ES - Serial # 11101000 - CURRENT
80
Electric Schematics
85
2033Es, S/N 8804000 - 8804099 2633Es, S/N 11100000 - 11100599
86
2033Es, S/N 8804000 - 8804099
86
2633Es, S/N 11100000 - 11100599
86
2033ES, S/N 8805000 - Current
88
2633ES, S/N 11101000 - Current
88
2033ES, S/N 8804100 - Current 2633ES, S/N 11100600 - Current
88
2033ES, S/N 8805000 - Current
90
2633ES, S/N 11101000 - Current
90
Canadian Models 2033ES, S/N 8804100 - Current 2633ES, S/N 11100600 - Current
90
2033ES - Serial # 8804000 - 8804099 2633ES - Serial # 11100000 - 11100599
117
Section B
123
Lanyard Attachment
129
Ntry Ate
131
Ption
133
Wing Gate
133
Rollout Deck Lock
135
Oller
137
Ollout
137
Erminal Lock
139
Irline Latform Ption
139
Latform
139
Orn
139
Perator
139
Ption
139
Section D
165
Brake Release Manifold , E
167
Ain Anifold Ssembly
171
Main Manifold Assembly , E
171
Hydraulic Reservoir , Steel
175
Arly Odels
179
Odels
179
Ate Models
181
Odels
181
Section 9
183
Ase Overs Teel Ydraulic Luid Eservoir
187
Ase Overs Lastic Ydraulic Luid Eservoir
189
Ballast
191
Motion Alarm (Option
193
Motion Light (Option
193
Power Converter (Option
193
Brake Assembly
195
Front Axle
197
Steering Components
201
Pothole Assembly
205
Wheel Motor
207
Battery Installation
209
Limit Switch
211
Battery Charger
213
Section 10
215
Ase Overs Teel Ydraulic Luid Eservoir
219
Ase Overs Lastic Ydraulic Luid Eservoir
221
Motion Alarm (Option
225
Motion Light (Option
225
Power Converter (Option
225
Brake Assembly
227
Front Axle
229
Pothole Assembly
237
Ssembly
237
Wheel Motor
239
Battery Installation
241
Limit Switch
243
Battery Charger
245
4
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Mec 2033ES Specifications
General
Drive
Electric
Overall Width
31.5 in
Weight
2, 470 lbs
Lift Capacity
500 lbs
Capacity
500 lbs
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