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Midtronics VAS 6161 User Manual

Midtronics VAS 6161
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Vehicle Battery and
Electrical Diagnostic Platform
For testing 6 and 12-volt automotive batteries and
12- and 24-volt charging systems
INSTRUCTION MANUAL
Battery Management Innovation
VAS 6161

Table of Contents

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Midtronics VAS 6161 Specifications

General IconGeneral
FunctionBattery and electrical system testing
Resistance Range0-2000 mΩ
Starting/Charging System DiagnosticsYes
Display TypeLCD
Communication InterfaceUSB, Bluetooth
ApplicationAutomotive
Battery Type CompatibilityAGM, Gel, EFB

Summary

Before You Begin

Safety Precautions

Crucial safety precautions and warnings for working with batteries and the tester.

Conventions Used in This Manual

Explanation of symbols, icons, and typographical conventions used throughout the manual.

Disposal Guidelines

Instructions for the proper disposal of the device in compliance with environmental regulations.

Understanding the Device

Connections and Data Ports

Details on the various connectors and ports available on the diagnostic platform.

Display and Keypad Overview

Description of the device's LCD screen, buttons, and navigation controls.

Data Entry Methods

Explanation of how to input data and navigate through the tester's menus.

Menu Maps

Visual guides illustrating the tester's menu structure and navigation paths.

Utilities Menu Functions

Overview of the Utilities Menu options for customizing analyzer settings and functions.

Test Preparation Guidelines

Battery Inspection and Connection

Procedures for visually inspecting the battery for defects before testing.

Connecting the Battery Test Cable

Instructions for correctly connecting the battery test cable to the analyzer and battery.

Setting User Preferences

Instructions on how to configure tester settings like display, date, and time.

Performing Battery Tests

Warranty Mode Testing

Steps and considerations for performing battery tests for warranty claim purposes.

Service Mode Testing

Procedure for testing batteries in vehicles that are currently in service.

Maintenance Mode Testing

Guide for testing batteries in new vehicles before delivery to customers.

Battery Test Results for Warranty and Service

Interpretation of test results and recommended actions for warranty and service modes.

Battery Test Results for Maintenance Mode

Interpretation of test results and recommended actions for maintenance mode.

Dynamic Response Test

Test Routine

Step-by-step guide for performing the dynamic response test on a discharged battery.

System Test Procedures

Battery Test

Testing the battery to eliminate it as a cause for starting or charging problems.

Starter Test

Procedure for testing the vehicle's starter motor performance and battery contribution.

Alternator Test

Steps for testing the vehicle's charging system output, including voltage and ripple.

Alternator Test Results

Understanding alternator test outcomes and corresponding recommended actions.

Quality Control Testing

STOCK CONTROL

Procedure for testing batteries stored in warehouses or on pallets without vehicle connection.

COMPOUND MODE

Steps for testing batteries within a vehicle, including batch naming for multiple tests.

Analyzer Utilities and Settings

Config Tester

Configuration options for the tester, including time, date, format, and region.

Display Settings

Adjusting screen contrast and backlight time for optimal viewing.

Language Settings

Selecting the display and printout language from a list of available options.

Format Disk

Utility to format a data card for receiving data or erasing existing data.

Software Updates

Procedure for updating the tester software using files on an SD card.

Information and Reporting

Info Menu Functions

Accessing test totals, transfer options, and version information for the analyzer.

Print and View Test Results

Options for viewing and printing stored test results, including Quality Control tests.

Troubleshooting and Maintenance

Display Problems

Solutions for common issues where the display does not turn on, flickers, or is dim.

Printer Not Printing

Troubleshooting steps for when the internal printer fails to produce output.

Tester Internal Batteries

Information on the battery power indicator and procedures for replacing internal batteries.

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