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PipePro 450 RFC
Miller PipePro 450 RFC User Manual
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OM-223 586S
2009
−
12
PipePro 450 RFC
Processes
Description
MIG (GMA
W) W
elding
Pulsed MIG (GMAW
-P)
Flux Cored (FCA
W
) Welding
Stick (SMAW
)
Welding
TIG (GT
A
W) Welding
Arc Welding Power Source
Air Carbon Arc (CAC-A)
Cutting and Gouging
File:
Pipe Welding
Products
Multiprocess
W
elding
Visit our website at
www.MillerWelds.com
R
2
Table of Contents
Table of Contents
3
Section 1 − Safety Precautions - Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Symboles Utilisés
9
Dangers Relatifs au Soudage à L'arc
9
Dangers Supplémentaires en Relation Avec L'installation, le Fonctionnement et la Maintenance
11
Proposition Californienne 65 Avertissements
12
Principales Normes de Sécurité
13
Informations Relatives aux CEM
13
Section 3 − Definitions
15
Manufacturer's Warning Label Definitions
15
WEEE Label
16
Symbols and Definitions
17
Section 4 − Installation
18
Serial Number and Rating Label Location
18
Specifications
18
Dimensions and Weight
18
Duty Cycle and Overheating
19
Volt-Ampere Curves
20
Selecting a Location
21
Proper Ring Terminal Connection to Volt Sense Lead
22
Connecting Volt Sense Lead and Work Cable to Clamp
22
Connecting to Weld Terminals
23
Weld Output Terminals and Selecting Cable Sizes
24
Arranging Welding Cables to Reduce Welding Circuit Inductance
25
Voltage Sensing Lead and Work Cable Connections for Multiple Welding Arcs
26
Rear Panel Receptacles and Supplementary Protectors
28
Peripheral Receptacle Functions
29
Motor Control Receptacle Functions
30
Remote 14 Receptacle Information
31
Electrical Service Guide
32
Connecting 3-Phase Input Power
33
Section 5 − Operation
34
Operational Terms
34
Front Panel Controls (See Section 5-3)
35
Front Panel Controls - Continued (See Section 5-2)
36
Typical Connection Diagram for MIG (GMAW) Equipment Using a Suitcase Feeder
37
Typical Connection Diagram for MIG (GMAW) Equipment Using a Digital Feeder
38
Typical Connection Diagram for MIG (GMAW) Equipment Using a DX Feeder
39
Pipepro 450 RFC Set up for MIG (GMAW) Equipment
40
Typical Connection Diagram for TIG (GTAW) Equipment
41
Typical Connection Diagram for TIG (GTAW) Equipment Using a DX Feeder
42
Pipepro 450 RFC Set up for Lift TIG (GTAW) Equipment
43
Typical Connection Diagram for Stick (SMAW) Equipment
44
Typical Connection Diagram for Stick (SMAW) Equipment Using a DX Feeder
45
Pipepro 450 RFC Set up for Stick (SMAW) Equipment
46
Pipepro 450 RFC Set up for Carbon Arc Gouging (CAC-A) Equipment
47
Isolating Two Processes Using Polarity Reversing/Isolation Control (042 871) with HF Unit
48
Isolating Two Processes Using Polarity Reversing/Isolation Control (042 871) Without HF Unit
48
Isolating Three Processes Using Polarity Reversing/Isolation Control (042 871) with HF Unit
49
Isolating Three Processes Using Polarity Reversing/Isolation Control (042 871) Without HF Unit
50
Front Panel Switches
53
Basic Parameters for Pipepro 450 RMD
54
Welding Stainless Steel with and Without Backing Gas Using Pipepro 450 RFC
57
Reset Mode
58
Checking Program Revision
59
Section 6 − Maintenance
60
Routine Maintenance
60
Blowing out Inside of Unit
60
Section 7 − Safety Precautions for Servicing
61
Symbol Usage
61
Servicing Hazards
61
California Proposition 65 Warnings
62
EMF Information
62
Section 8 − Troubleshooting
63
Set Value Mode
63
Troubleshooting Welding Power Source/Wire Feeder Issues
64
Diagnostics
65
Removing Cover and Measuring Input Capacitor Voltage
67
Process Control Module PC4 Diagnostic Leds
68
Diagnostic Leds on Process Control Module PC4
68
User Interface Module PC7 Diagnostic Leds
69
Diagnostic Leds on User Interface Module PC7
69
Automation Interface Module PC9 Diagnostic Leds
70
Diagnostic Leds on Automation Interface Module PC9
71
Network and Module Status Leds
73
Troubleshooting
73
Section 9 − Electrical Diagrams
74
Section 10 − Parts List
78
4
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Miller PipePro 450 RFC Specifications
General
Brand
Miller
Model
PipePro 450 RFC
Category
Welding System
Language
English
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