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Miller
Welding System
PipePro 304
Miller PipePro 304 User Manual
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Processes
Descrip
tio
n
TIG (GT
A
W) Welding
Stick (SMAW
)
Welding
MIG (GMAW) and Pulsed MIG
(GMA
W
-P) Welding
Engine Driven Welding Generator
OM
-492
190 603BB
November 2003
PipePro
304
Air Carbon Arc (CAC-A)
Cutting and Gouging
Flux Cored (FCAW
)
Welding
Visit our website at
www.MillerWelds.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
5
Symbol Usage
5
Arc Welding Hazards
5
Engine Hazards
6
Compressed Air Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
7
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
8
Section 2 − Consignes de Sécurité − Lire Avant Utilisation
9
Signification des Symboles
9
Dangers Relatifs Au Soudage À L'arc
9
Dangers Existant en Relation Avec Le Moteur
10
Dangers Liés À L'air Comprimé
11
Dangers Supplémentaires en Relation Avec L'installation, Le Fonctionnement Et la Maintenance
11
Principales Normes de Sécurité
12
Information Sur Les Champs Électromagnétiques
12
Section 3 − Definitions
13
Symbol Definitions
13
Section 4 − Specifications
13
Weld, Power, and Engine Specifications
13
Dimensions, Weights, and Operating Angles
14
Duty Cycle and Overheating
14
Volt-Ampere Curves
15
Fuel Consumption
16
Section 5 − Installation
17
Installing Welding Generator
17
Engine Prestart Checks
18
Adding Coolant to Radiator
19
Connecting the Battery
19
Installing Exhaust Pipe
20
Connecting to Weld Output Terminals
20
Selecting Weld Cable Sizes
21
Remote 14 Receptacle RC14 Information
21
Guidelines for Installing Customer-Supplied Emergency Air Shutdown Valve
22
Operating Engine Block Heater
23
Section 6 − Operating Welding Generator
24
Controls (See Section 6-2)
24
Description of Controls (See Section 6-1)
25
Meter Functions
26
Mode Switch Settings
26
Lift-Arc TIG Procedure
27
Recommendations for Extreme Cold Weather Operation
27
Section 7 − Operating Auxiliary Equipment
28
Generator Power Receptacles and Circuit Breakers
28
Optional GFCI Receptacles and Circuit Breakers
29
Wiring Instructions for Optional 240 Volt, Single-Phase Plug (NEMA 14-50P)
29
Wiring Instructions for Optional 240 Volt, 3-Phase Twistlock Plug (NEMA L15-30P)
30
Section 8 − Maintenance and Troubleshooting
31
Maintenance Label
31
Routine Maintenance
32
Servicing Spark Arrestor
33
Servicing Air Cleaner
34
Servicing Engine Lubrication and Fuel Systems
35
Servicing Engine Cooling System
36
Replacing Throttle Solenoid TS1
37
Adjusting Engine Speed
38
Overload Protection
39
Voltmeter/Ammeter Help Displays
40
Troubleshooting
41
Section 9 − Electrical Diagrams
46
Section 10 − Run-In Procedure
48
Wetstacking
48
Run-In Procedure Using Load Bank
49
Run-In Procedure Using Resistance Grid
50
Grounding Generator to Truck or Trailer Frame
51
Section 11 − Generator Power Guidelines
51
Grounding When Supplying Building Systems
52
Section 12 − Parts List
58
Options and Accessories
72
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Miller PipePro 304 Specifications
General
Brand
Miller
Model
PipePro 304
Category
Welding System
Language
English
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