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Welding System
ProHeat 35 OM-222 166F
Miller ProHeat 35 OM-222 166F User Manual
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ProHeat
35
Processes
Description
Induction
Heating Power Source
Induction Heating
OM-222 166
F
2006
−
05
File: Induction Heating
V
isit
our website at
www.MillerWelds.com
2
Table of Contents
Default Chapter
3
Table of Contents
3
Section 1 − Safety Precautions − Read before Using
7
Symbol Usage
7
Induction Heating Hazards
7
Additional Symbols for Installation, Operation, and Maintenance
8
California Proposition 65 Warnings
8
Principal Safety Standards
8
EMF Information
9
Section 2 − Mesures de Securite Pour Le Chauffage Par Induction
10
Dangers Supplémentaires de Mise en Route, de Fonctionnement Et D'entretien
11
Informations Concernant Les Champs Électro-Magnétiques (Information EMF)
12
Principales Normes de Sécurité
12
Section 3 − Definitions
13
Warning Label Definitions
13
Rating Label for CE Products
15
Symbols and Definitions
15
Section 4 − Installation
16
Specifications
16
Selecting a Location
17
Tipping
18
Electrical Service Guide
18
Connecting 3-Phase Input Power for 460/575 Volt Models
19
Connecting 3-Phase Input Power for 400/460 Volt Models
20
Power Source Output Connections
21
Remote 14 Receptacle RC14 Information and Connections
22
Remote 14 Socket Information
22
Temperature Recorder Receptacle RC9 Information and Connections
23
Temperature Recorder Socket Information
23
Secondary Insulation Protection
24
115 Volt AC Duplex Receptacle and Supplementary Protector
25
Locating Thermocouples
25
Attaching Welded Thermocouples
27
Using Contact Thermocouples
28
Placing Temperature Probe
28
Section 5 − Components and Controls
29
Controls
29
Section 6 − Setup and Operation
30
Safety Equipment
30
System Description
30
Power Source/System Setup
30
Programming
32
Temperature-Based Control
32
Preheat
32
Bake-Out
33
PWHT (Post-Weld Heat Treat)
34
Custom Program
35
Manual Control
39
Run Status
39
Temperature Based Control
39
Preheat, Bake-Out and PWHT Run Status Screen
39
Custom Program
40
Manual Control
40
Parameters
40
Cooler
40
Real-Time Operation
41
System Operating Characteristics
44
Section 7 − Maintenance
45
Routine Maintenance
45
Blowing out Inside of Unit
45
Section 8 − Safety Precautions for Servicing
46
Symbol Usage
46
Induction Heating Hazards
46
Additional Symbols for Installation, Operation, and Maintenance
47
Principal Safety Standards
47
California Proposition 65 Warnings
47
EMF Information
47
Section 9 − Diagnostics & Troubleshooting
48
Operator Interface Indicators
48
Limit Conditions
49
Limit Condition Codes
49
Fault Conditions
50
Fault Condition Codes
50
System Diagnostic Screens
51
Removing Wrapper and Measuring Input Capacitor Voltage
54
Section 10 − Electrical Diagram
56
Section 11 − Parts List
58
4
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Miller ProHeat 35 OM-222 166F Specifications
General
Brand
Miller
Model
ProHeat 35 OM-222 166F
Category
Welding System
Language
English
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