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Miller ProHeat 35 OM-222 166F User Manual

Miller ProHeat 35 OM-222 166F
72 pages
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ProHeat 35
Processes
Description
Induction Heating Power Source
Induction Heating
OM-222 166F 200605
File: Induction Heating
Visit our website at
www.MillerWelds.com

Table of Contents

Questions and Answers:

Miller ProHeat 35 OM-222 166F Specifications

General IconGeneral
BrandMiller
ModelProHeat 35 OM-222 166F
CategoryWelding System
LanguageEnglish

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Explains symbols used to denote hazards and precautions.

1-2. Induction Heating Hazards

Details hazards related to induction heating operations.

1-3. Additional Symbols for Installation, Operation, and Maintenance

Explains additional symbols for specific operational contexts.

1-4. California Proposition 65 Warnings

Lists California's Proposition 65 warnings for chemicals.

1-5. Principal Safety Standards

Lists key safety standards and their sources.

1-6. EMF Information

Discusses electromagnetic field considerations in induction heating.

SECTION 3 – DEFINITIONS

3-1. Warning Label Definitions

Explains the meaning of various warning labels used on the equipment.

3-2. Rating Label For CE Products

Describes the information found on the CE rating label.

3-3. Symbols And Definitions

Lists and defines symbols specific to CE products.

SECTION 4 – INSTALLATION

4-1. Specifications

Provides technical specifications for the ProHeat 35 unit.

4-2. Selecting A Location

Guides on choosing a suitable location for the unit.

4-3. Tipping

Advises on safe handling to prevent tipping.

4-4. Electrical Service Guide

Details electrical requirements and wiring guidelines.

4-5. Connecting 3-Phase Input Power For 460/575 Volt Models

Step-by-step guide for connecting power to 460/575V models.

4-6. Connecting 3-Phase Input Power For 400/460 Volt Models

Step-by-step guide for connecting power to 400/460V models.

4-7. Power Source Output Connections

Explains how to connect output cables for various configurations.

4-8. Remote 14 Receptacle RC14 Information and Connections

Details the RC14 receptacle and its connections.

4-9. Remote 14 Socket Information

Lists socket assignments and their functions for the RC14.

4-11. Temperature Recorder Socket Information

Provides socket details for temperature recorder connections.

4-12. Secondary Insulation Protection

Describes the secondary insulation protection system.

4-13. 115 Volt AC Duplex Receptacle And Supplementary Protector

Details the 115V AC receptacle and its protective device.

4-14. Locating Thermocouples

Guides on proper placement of thermocouples for accurate readings.

4-15. Attaching Welded Thermocouples

Details the process for welding thermocouples to workpieces.

4-16. Using Contact Thermocouples

Explains the use of contact temperature sensors as an alternative.

4-17. Placing Temperature Probe

Guides on correctly positioning the temperature probe.

SECTION 5 – COMPONENTS AND CONTROLS

5-1. Controls

Identifies and describes the various controls on the unit's panel.

SECTION 6 – SETUP AND OPERATION

6-1. Safety Equipment

Lists essential safety equipment required during operation.

6-2. System Description

Provides an overview of the ProHeat 35 system's design and function.

6-3. Power Source/System Setup

Guides on configuring the system setup parameters.

6-4. Programming

Explains how to set up programs for heating processes.

6-4-1. Temperature-Based Control

Details control based on feedback from thermocouples.

6-4-1-1. Preheat

Describes the Preheat process setup.

6-4-1-2. Bake-Out

Describes the Bake-Out process setup.

6-4-1-3. PWHT (Post-Weld Heat Treat)

Describes the PWHT process setup.

6-4-1-4. Custom Program

Guides on creating custom heating programs.

6-4-2. Manual Control

Allows programming of power level for a specific time.

6-5. Run Status

Displays program status during heating operations.

6-5-1. Temperature Based Control

Shows run status for temperature-based control modes.

6-5-1-1. Preheat, Bake-Out And PWHT Run Status Screen

Displays run status for Preheat, Bake-Out, and PWHT.

6-5-1-2. Custom Program

Displays run status for Custom Program mode.

6-5-2. Manual Control

Displays run status for Manual Control mode.

6-6. Parameters

Allows monitoring of output operating parameters.

6-7. Cooler

Explains the operation of the cooler for liquid-cooled systems.

6-8. Real-Time Operation

Describes the unit's power-up sequence and initial checks.

6-9. System Operating Characteristics

Details the output characteristics based on configuration.

SECTION 7 – MAINTENANCE

7-1. Routine Maintenance

Outlines regular maintenance tasks and schedules.

7-2. Blowing Out Inside Of Unit

Instructions for cleaning the internal components.

SECTION 8 – SAFETY PRECAUTIONS FOR SERVICING

8-1. Symbol Usage

Explains symbols used for safety during servicing.

8-2. Induction Heating Hazards

Details hazards specific to induction heating during servicing.

8-3. Additional Symbols for Installation, Operation, and Maintenance

Explains additional symbols for specific operational contexts.

8-4. Principal Safety Standards

Lists key safety standards and their sources.

8-5. California Proposition 65 Warnings

Lists California's Proposition 65 warnings for chemicals.

8-6. EMF Information

Discusses electromagnetic field considerations in induction heating.

SECTION 9 – DIAGNOSTICS & TROUBLESHOOTING

9-1. Operator Interface Indicators

Describes the indicators on the operator interface.

9-2. Limit Conditions

Explains system limit conditions and how to respond.

9-3. Limit Condition Codes

Lists limit condition codes and their additional information.

9-4. Fault Conditions

Details system fault conditions and initial responses.

9-5. Fault Condition Codes

Lists fault condition codes and their additional information.

9-6. System Diagnostic Screens

Accessing and interpreting system diagnostic screens.

9-7. Removing Wrapper and Measuring Input Capacitor Voltage

Procedure for safely accessing and checking capacitor voltage.

SECTION 10 – ELECTRICAL DIAGRAM

Figure 10-1. Circuit Diagram

Illustrates the electrical circuitry of the ProHeat 35 unit.

SECTION 11 – PARTS LIST

Figure 11-1. Wrappers

Lists parts for the unit's outer casing and panels.

Figure 11-2. Front Panel

Lists parts associated with the front panel assembly.

Figure 11-3. Rear Panel

Lists parts associated with the rear panel assembly.

Figure 11-4. Base w/Components

Lists parts found on the base assembly.

Figure 11-5. Top Windtunnel

Lists parts for the top windtunnel assembly.

Figure 11-6. Capacitor Assembly

Lists components of the capacitor assembly.

Figure 11-7. Right Windtunnel

Lists parts for the right windtunnel assembly.

Figure 11-8. Right Windtunnel (400 V Model Only)

Lists parts for the right windtunnel assembly (400V model).

Figure 11-9. Left Windtunnel

Lists parts for the left windtunnel assembly.

Figure 11-9. Left Windtunnel (Continued)

Continues listing parts for the left windtunnel assembly.

Figure 11-10. Hermaphroditic Blank Plug Assy

Lists parts for the hermaphroditic blank plug assembly.

Warranty Information

Miller's True Blue® Limited Warranty Exclusions

Lists items not covered by the Miller True Blue® warranty.

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