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SL12 Series
Milltronics SL12 Series User Manual
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C
HAPTER
1 - S
AFETY
1
2
3
Read and understand all Safety
, Operation, and Maintenanc
e labels affixed to
the machine to ensure safet
y
and reliabilit
y
.
Located at headstock end near spindle
through hole.
Located around hazard areas on models
equipped with chip conveyor.
9
14
16
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 - Safety
7
Safety Checklist
8
Basic Points of Safety
8
Clothing and Personal Safety
9
Safety Related to Workpiece Machining and Tooling
11
Safety Related to Machine Maintenance
11
Electrical Safety
12
Release of Trapped Persons
12
Machine Safety Labels
13
Safety and Maintenance Label Locations and Descriptions
14
Chapter 2 - Specification
17
Machine Weights
17
Current/Voltage Requirements
17
Coolant Capacities
17
Coolant Recommendation
17
Hydraulic Fluid Tank Capacity
17
Control Instructions, Schematics, Complete Specification Sheets
17
Tooling Specifications
18
Tool Shank Size SL6-10
18
Tool Shank Size SL12
18
Boring Bar Size SL6-10
18
Boring Bar Size SL12
18
SL12 Series Machine Layout
19
Chapter 3 - Site Preparation
23
Machine Placement Considerations
23
Power and Ground Requirements
24
Connecting a Transformer
25
Autotransformer Connection Diagram
26
Air Supply System (if Equipped)
27
Lifting
28
By Crane or Hoist
28
Chapter 4 - Installation
29
Startup Checklist
29
Required Assembly
29
Level the Machine
31
SL Lathe Head Stock Taper Specification
31
Initial Checks of the Machine, Its Guards and Safety Systems
33
General Checks
33
Electrical Checks
33
Visually Check that Guards Are in Place
34
Safety Checks
35
Test the Emergency Stop Circuit
36
Test the Enclosure Safety Circuit
36
Chapter 5 - Failure Modes, Detection and Prevention
37
Minimizing Wear and Tear
37
Clearing Faults in Electrical Components
37
Diagnosing Mechanical Faults
38
Chapter 6 - Maintenance
39
Periodic Maintenance; Verification of Safety Systems
39
Maintenance Schedule
39
Always
39
Daily
39
Weekly
39
Monthly
40
Annually
40
Safety Checks, to be Carried out Monthly and after Maintenance Operations
41
Air System Maintenance (if Equipped)
42
Way Lube Maintenance
43
Tool Turret Maintenance - Pragati (if Equipped)
44
Hydraulic System Maintenance
44
Hydraulic Tailstock and Chuck Pressure Adjustments
45
Hydraulic Chuck Pressure and Proximity Switches
45
Chapter 7 - 7200 CNC Operation
47
Milltronics 7200 CNC Front Panel
47
Power on
47
Power off
47
Diagram of Main Screen
50
C-Axis and Live Tooling Operation (Option)
53
Chapter 8 Parts Lists and Drawings
55
Hydraulic Chuck
56
Spindle Transmission System
58
Spindle Speed Detector
60
Headstock (C-Axis Option)
62
Parts Catcher (Option)
64
Cut off Detector (Option)
66
X-Axis
68
Z-Axis
70
Tailstock
72
Guarding
76
Guarding - Door
78
Guarding (Electrical Box)
80
Air FRL and Parts Catcher Solenoid
82
Startup Checklist for SL Series Lathes
85
5
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Milltronics SL12 Series Specifications
General
Brand
Milltronics
Model
SL12 Series
Category
Lathe
Language
English
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