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Milltronics SL6 Series User Manual
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C
HAPTER
1 - S
AFETY
9
1
2
3
4
Located at he
adstock end nea
r spindle
through hole
.
Located around
hazard areas on mod
els
equipped with chip
conveyor.
Located ne
ar main power disconnect
switch on all mod
els.
Read and
understand all Safety, Ope
ration, and Maintenance la
bels affixed to
the machine
to ensure safety and reliab
ility.
14
16
Table of Contents
Default Chapter
3
Table of Contents
3
Chapter 1 - Safety
7
Safety Checklist
8
Basic Points of Safety
8
Clothing and Personal Safety
9
Safety Related to Workpiece Machining and Tooling
11
Safety Related to Machine Maintenance
11
Electrical Safety
12
Release of Trapped Persons
12
Machine Safety Labels
13
Safety and Maintenance Label Locations and Descriptions
14
Chapter 2 - Specification
17
Basic Machine Specifications
17
Current/Voltage Requirements
17
Coolant Capacities
17
Coolant Recommendation
17
Hydraulic Fluid Tank Capacity
17
Control Instructions, Schematics
18
Tooling Specifications
18
Tool Shank Size
18
Boring Bar Size
18
SL Series Machine Layout
19
Chapter 3 - Site Preparation
23
Machine Placement Considerations
23
Power and Ground Requirements
24
Connecting a Transformer
25
Autotransformer Connection Diagram
26
Air Supply System (if Equipped)
27
Lifting
28
By Crane or Hoist
28
Chapter 4 - Installation
29
Required Assembly
29
Startup Checklist
29
Level the Machine
30
SL Lathe Head Stock Taper Specification
31
Electrical Checks
32
General Checks
32
Initial Checks of the Machine, Its Guards and Safety Systems
32
Visually Check that Guards Are in Place
33
Safety Checks
34
Test the Emergency Stop Circuit
35
Test the Enclosure Safety Circuit
35
Chapter 5 - Failure Modes, Detection and Prevention
37
Clearing Faults in Electrical Components
37
Minimizing Wear and Tear
37
Diagnosing Mechanical Faults
38
Always
39
Chapter 6 - Maintenance
39
Daily
39
Maintenance Schedule
39
Periodic Maintenance; Verification of Safety Systems
39
Monthly
40
Weekly
40
Annually
41
Safety Checks, to be Carried out Monthly and after Maintenance Operations
41
Air System Maintenance (some Models, if Equipped)
42
Air/Oil Lubrication System (if Equipped)
42
Adjustment
43
On / off Timer Settings
43
Way Lube Maintenance
43
Hydraulic System Maintenance
44
Tool Turret Maintenance - Pragati
44
Hydraulic Valves, Pressure Switches, and Gauges
45
Hydraulic Chuck Proximity Switch Adjustment
47
Hydraulic Tailstock Speed Adjustment
47
Chapter 7 - 8200 CNC Operation
49
Milltronics 8200 CNC Front Panel
49
Power off
49
Power on
49
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Milltronics SL6 Series Specifications
General
Brand
Milltronics
Model
SL6 Series
Category
Lathe
Language
English
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