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Mitsubishi Q12PRHCPU - User Manual

Mitsubishi Q12PRHCPU
424 pages
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Table of Contents

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Mitsubishi Q12PRHCPU Specifications

General IconGeneral
SeriesQ Series
ModelQ12PRHCPU
Number of I/O Points4096 points
Communication InterfaceEthernet, RS-232, RS-485
Power Supply24V DC
Weight1.2 kg
Programming LanguageStructured Text
Operating Temperature0 to 55°C
Storage Temperature-25 to 70 °C
Humidity5 to 95% RH (non-condensing)
TypeProgrammable Logic Controller (PLC)

Summary

Safety Precautions

Design Precautions

Configure safety circuits externally for system safety during faults.

Installation Precautions

CAUTION

Use the controller in an environment meeting general specifications to avoid hazards.

Wiring Precautions

WARNING

Shut off external power supply before wiring to prevent electric shock or damage.

Startup and Maintenance Precautions

WARNING

Do not touch terminals while power is on to prevent electric shock.

Disposal Precautions

CAUTION

Treat the product as industrial waste and dispose of batteries according to local regulations.

Transportation Precautions

CAUTION

Follow transportation regulations when transporting lithium batteries.

CONDITIONS OF USE FOR THE PRODUCT

Product Usage Conditions

Use the product where faults do not cause major accidents and fail-safe functions are external.

REVISIONS

Manual Revision History

Lists manual revisions, manual numbers, and dates of changes.

ABOUT MANUALS

Related Manuals Overview

Lists related manuals with their manual numbers for additional information.

HOW TO USE THIS MANUAL

Manual Structure Explanation

Explains the manual's organization into sections for configuration, troubleshooting, etc.

GENERIC TERMS AND ABBREVIATIONS

Glossary of Terms and Abbreviations

Defines generic terms and abbreviations used for Redundant CPU explanation.

CHAPTER1 OVERVIEW

1.1 Redundant System Overview

Explains the concept of a redundant system and its basic configuration.

1.2 Features

Details the features of a redundant system, including configuration and network aspects.

CHAPTER2 SYSTEM CONFIGURATION

2.1 System Configuration

Illustrates examples of redundant system configurations across various networks.

2.3 Applicable Devices and Software

Lists modules and software packages compatible with redundant system configuration.

2.4 System Configuration Cautions

Provides cautions for system configuration, especially regarding extension base units.

CHAPTER3 TRACKING CABLE

3.1 Specifications

Details the specifications of tracking cables, including length and mass.

3.3 Connecting and Disconnecting a Tracking Cable

Explains the procedures and cautions for connecting and disconnecting tracking cables.

CHAPTER4 PROCEDURE FOR STARTING UP A REDUNDANT SYSTEM

4.1 Mounting Modules

Details the procedure and cautions for mounting modules onto base units.

4.2 Wiring

Explains wiring procedures for power supply, battery, and tracking cable connections.

4.5 Confirming System A;System B

Explains how to identify System A and System B using CPU module LEDs.

4.7 Writing Parameters and Programs to CPU

Describes the process of writing parameters and programs to CPU modules using GX Developer.

4.8 Restarting System A and System B

Provides procedures for restarting System A and System B after power or switch operations.

CHAPTER5 REDUNDANT SYSTEM FUNCTIONS

5.1 Basic Concept of Redundant System

Explains the fundamental concepts of a redundant system, including its structure.

5.1.2 Determination of Control System and Standby System

Explains how to determine control and standby systems based on startup sequence or reset.

5.1.3 Operation Mode

Details the three operation modes: backup, separate, and debug modes.

5.3 The System Switching Function

Explains the execution, timing, and precautions for system switching.

5.4 Operation Mode Change Function

Details how to change the operation mode between backup and separate modes.

5.5 Tracking Function

Explains the tracking function for maintaining data consistency between systems.

5.6 Online Program Change for Redundancy

Describes how to perform online program changes for redundancy.

5.7 Memory Copy From Control System To Standby System

Explains the procedure for copying memory from the control to the standby system.

5.8 Online Module Change (Hot Swapping)

Details how to replace modules online without stopping the system.

5.9 Network Module Redundant Group Settings

Explains settings for network module redundancy to maintain communication during errors.

5.10 Redundant CPU Functions Restricted in Redundant System

Lists restricted Redundant CPU functions in a redundant system.

5.10.1 Enforced ON;OFF of external I;O

Explains how to forcibly turn external I/O ON/OFF from GX Developer.

5.10.2 Remote Operation for Redundant System

Details remote operations like RUN, STOP, PAUSE, and reset for Redundant CPUs.

CHAPTER6 REDUNDANT SYSTEM NETWORKS

6.1 Communication with GX Developer and PX Developer

Explains communication methods between GX Developer/PX Developer and redundant CPUs.

6.2 Redundant System Network Overview

Provides an overview of networks applicable to redundant systems.

6.2.1 CC-Link IE Controller Network or MELSECNET;H PLC to PLC network

Details communication and operation for CC-Link IE and MELSECNET/H networks.

6.2.2 MELSECNET;H Remote I;O network

Explains operation and system switching for MELSECNET/H remote I/O networks.

6.2.3 Ethernet

Describes Ethernet communication and external device operation at system switching.

6.2.4 CC-Link

Details CC-Link operation, including master/standby master setup and system switching.

6.2.5 Serial Communication Modules

Explains communication using serial modules and MC protocol via extension base units.

6.2.6 PROFIBUS-DP

Describes PROFIBUS-DP communication and operation during system switching.

6.3 Communication between the Both Systems CPU Module and GOTs

Explains GOT connection methods and communication with redundant CPU modules.

6.4 Precautions for Accessing Redundant CPU from Other Networks

Cautions on accessing redundant CPUs from other networks, especially regarding relay stations.

6.5 Precautions for Writing Device Data from Other Station

Provides precautions for writing device data and checking system switching.

CHAPTER7 PROGRAMMING CAUTIONS

7.1 Instructions Restricted in Use for Redundant System

Lists instructions that have restrictions or require special handling in redundant systems.

7.2 Cautions on Fixed-Scan Clocks and Fixed Scan Execution Type Programs

Explains cautions related to fixed-scan clocks and programs during system switching.

7.3 Precautions for Using Annunciator (F) in Redundant System

Provides precautions for using annunciators and their impact on system switching.

7.4 Precautions at System Switching Occurrence

Details precautions for accessing intelligent modules and handling device data during system switching.

7.5 Precautions of Programming when Connecting Extension Base Unit

Lists precautions for programming when using extension base units with PX Developer and GX Developer.

CHAPTER8 TROUBLESHOOTING

8.1 Troubleshooting Flow

Provides a flowchart for diagnosing and resolving common system issues.

8.1.1 Flow for the Case where the MODE LED is not ON

Troubleshooting steps when the "MODE" LED on the CPU module is not illuminated.

8.1.2 When the CPU Module BACKUP LED is ON (Red)

Troubleshooting steps when the "BACKUP" LED is red, indicating a backup error.

8.1.3 When the SYSTEM A;B LED is flashing

Troubleshooting steps when the "SYSTEM A/B" LED is flashing, indicating a tracking cable issue.

8.1.4 When the System A;System B CPU module RUN LED is not ON

Troubleshooting steps when the "RUN" LED on the CPU module is not lit.

8.1.5 When System Switching has Occurred

Troubleshooting steps when system switching has occurred, focusing on error logs.

8.1.6 When System Switching has failed

Troubleshooting steps when system switching fails to complete successfully.

8.1.7 When TRK. INIT. ERROR (error code: 6140) Occurred at Redundant System Startup

Corrective actions for "TRK. INIT. ERROR" during redundant system startup.

8.1.8 When CONTROL SYS. DOWN (error code: 6310 to 6312) Occurred at Redundant System Startup

Corrective actions for "CONTROL SYS. DOWN" errors during redundant system startup.

8.1.9 When ETX.CABLE ERR. Occurs

Troubleshooting steps for "ETX.CABLE ERR." related to extension cables.

8.1.10 When BASE LAY ERROR Occurs

Troubleshooting steps for "BASE LAY ERROR" related to module mounting and base units.

8.1.11 When UNIT LAY. DIFF. Occurs

Troubleshooting steps for "UNIT LAY. DIFF." errors related to module and network configurations.

8.1.12 When SP. UNIT DOWN Occurs

Troubleshooting steps for "SP. UNIT DOWN" errors, often related to module compatibility.

8.1.13 When SP. UNIT LAY ERROR Occurs

Troubleshooting steps for "SP. UNIT LAY ERROR" related to module quantity restrictions.

8.1.14 When LINK PARA. ERROR Occurs

Troubleshooting steps for "LINK PARA. ERROR" related to network parameter settings.

8.1.15 When SP. UNIT VER. ERR. Occurs

Troubleshooting steps for "SP. UNIT VER. ERR." related to module function versions.

8.2 Error Clear

Explains methods for clearing host and standby CPU module errors.

8.3 Replacing Module in Redundant System

Details procedures for replacing CPU, power supply, I/O, and network modules.

8.3.1 CPU Module Replacement

Provides procedures for replacing CPU modules while maintaining system operation.

8.3.2 Power Supply Module Replacement Procedure

Explains the procedure for replacing power supply modules, including redundant ones.

8.3.3 Redundant Power Supply Replacement Procedure

Details the procedure for replacing redundant power supply modules safely.

8.3.4 I;O Module Replacement Procedure

Guides on replacing I/O modules during power off or online module change.

8.3.5 Network Module Replacement Procedure

Explains the procedure for replacing network modules, including system switching.

8.3.6 Main Base Unit Replacement Procedure

Details the procedure for replacing the main base unit of the redundant system.

8.3.9 Tracking Cable Replacement

Provides the procedure for replacing the tracking cable safely.

8.3.10 Replacement Procedures of Extension Cable

Details the replacement procedures for extension cables.

CHAPTER9 PROCESSING TIME FOR REDUNDANT SYSTEMS

9.1 Extension of Scan Time due to Tracking

Explains how tracking affects scan time and provides calculation methods.

9.2 System Switching Time

Details the time required for system switching and its calculation.

APPENDICES

Appendix 1 Comparison of Q4 ARCPU and QnPRHCPU

Compares Q4ARCPU and QnPRHCPU redundant systems regarding performance and configuration.

Appendix 2 Comparison of Qn(H)CPU and QnPRHCPU

Compares Qn(H)CPU and QnPRHCPU systems regarding performance and configuration.

Appendix 3 Comparison of QnPHCPU and QnPRHCPU

Compares QnPHCPU and QnPRHCPU systems regarding performance and configuration.

Appendix 4 Sample Programs when Using CC-Link

Provides sample programs for CC-Link control in redundant systems.

Appendix 4.3 Devices Used in Programs

Details the CPU module and CC-Link devices used in sample programs.

Appendix 4.4 Parameter Settings

Outlines PLC and network parameter settings for sample programs.

Appendix 4.5 Sample Program

Provides sample programs for CC-Link control, covering different serial numbers.

Appendix 5 Method for Starting up the Previous Control System

Explains methods for starting up the previous control system, especially when network modules are mounted.

Appendix 6 Precautions for Using Serial Communication Module

Details precautions for using serial communication modules and dedicated instructions.

Appendix 6.1 CSET Instruction

Explains the CSET instruction for initial unit settings and I/O signal/buffer memory usage.

Appendix 6.2 UINI Instruction

Details the UINI instruction for mode switching and transmission specifications.

Appendix 6.3 INPUT Instruction

Explains the INPUT instruction for receiving data via nonprocedural protocol.

Appendix 6.4 PUTE Instruction

Details the PUTE instruction for registering user registration frames.

Appendix 6.5 GETE Instruction

Explains the GETE instruction for reading user registration frames.

Appendix 6.6 ONDEMAND Instruction

Details the ONDEMAND instruction for sending data via on-demand function.

Appendix 6.7 OUTPUT Instruction

Explains the OUTPUT instruction for sending data via nonprocedural protocol.

Appendix 6.8 PRR Instruction

Details the PRR instruction for sending data by user registration frame via nonprocedural protocol.

Appendix 6.9 BIDOUT Instruction

Explains the BIDOUT instruction for sending data via bidirectional protocol.

Appendix 6.10 BIDIN Instruction

Details the BIDIN instruction for receiving data via bidirectional protocol.

Appendix 7 Cautions on Communications Made via Module on Extension Base Unit

Provides cautions for communications via modules on extension base units, including MC protocol.

WARRANTY

1. Gratis Warranty Term and Gratis Warranty Range

Details the gratis warranty term and range, including exclusions and conditions.

2. Onerous repair term after discontinuation of production

Explains terms for accepting product repairs after production discontinuation.

3. Overseas service

Information on obtaining repairs through Mitsubishi's local overseas FA Centers.

4. Exclusion of loss in opportunity and secondary loss from warranty liability

States Mitsubishi's exclusion of liability for damages like loss of opportunity or profits.

5. Changes in product specifications

Notes that product specifications are subject to change without prior notice.

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