CONTENTS-2
CONTENTS
Chapter 3
OPERATION
Operational environment.....................3-1
Preparation for operating new or
overhauled engine...............................3-1
Preparation of fuel system ............................... 3-1
Preparation of lubrication system..................... 3-4
Preparation of cooling system.......................... 3-5
Preparation of electrical system....................... 3-6
Test operation .................................................. 3-7
Normal engine operation.....................3-8
Preparations for operation...................3-8
Engine external - Inspect ................................. 3-8
Fuel tank oil level - Check................................ 3-9
Engine oil level - Check.................................... 3-9
Coolant level - Check..................................... 3-10
Fuel control link - Check................................. 3-10
Air tank - Drain water ..................................... 3-11
Air tank air pressure - Check.......................... 3-11
Air cleaner - Check......................................... 3-11
Temperature of damper - Check.................... 3-12
Starting..............................................3-13
Warming-up operation.......................3-13
Checking engine oil pressure......................... 3-13
External inspection during warm-up............... 3-13
Operation...........................................3-14
Cautions when operating ............................... 3-14
Inspection during operation............................ 3-14
Stopping ............................................3-15
Emergency stop ............................................. 3-15
Inspection after stopping................................ 3-15
Chapter 4
FUEL
Recommended fuel .............................4-1
Handling fuel........................................4-1
Chapter 5
ENGINE OIL
Recommended engine oil....................5-1
Handling engine oil..............................5-1
Properties of engine oil and its
influence on engine performance ........5-2
Main properties of engine oil ...............5-2
Detergent dispersibility..................................... 5-2
Viscosity...........................................................5-2
Selection of oil viscosity...................... 5-3
Definition of properties of engine oil.... 5-4
Viscosity...........................................................5-4
Total base number ........................................... 5-4
Total acid number ............................................ 5-4
Water content................................................... 5-4
Flash point........................................................5-4
Insoluble........................................................... 5-4
Service limits of engine oil .................. 5-5
Engine oil analysis service.................. 5-5
How to order engine oil sampling tool set ........ 5-6
Chapter 6
COOLANT
Recommended water for coolant........ 6-1
Long life coolant (LLC)........................6-1
Genuine LLC.......................................6-1
Other brand LLCs ...............................6-2
Standard for other brand LLC ............. 6-2
General demands of LLC.................................6-2
LLC specification.............................................. 6-3
Maintenance of LLC............................6-5
Replacement intervals of LLC .......................... 6-5
LLC concentration............................................ 6-5
Importance of LLC ..............................6-6
Characteristics of LLC additive and
important notes ...................................6-6
Examples of abnormalities caused by
LLC ..................................................... 6-6
Pitting of iron parts ........................................... 6-6
Corrosion of aluminum parts ............................ 6-6
Pitting and clogging of the radiator...................6-6
Chapter 7
MAINTENANCE SCHEDULE
How to use the maintenance
schedule.............................................. 7-1
General Definition of Regular-Use
Engine, Emergency Engine and
General-Purpose Engine .................... 7-2
Periodic maintenance chart for regular
use engine .......................................... 7-3