Table of Contents
1 Safety
1.1 Correct use for all products 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety regulations for startup and operation 8
1.5 Safety precautions when working on the
engine 10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 13
1.7 Standards for safety notices in the text 15
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts 16
2.2 Engine side and cylinder designations 29
2.3 Product description 30
2.4 Engine – Overview 36
2.5 Sensors and actuators – Overview 38
3 Technical Data
3.1 Engine data 12V2000M86/M96/M96L,
Marine EPA Tier 3, IMO Tier II 43
3.2 Engine data 16V2000M86/M96/M96L,
Marine EPA Tier 3, IMO Tier II 47
3.3 Firing order 51
3.4 Engine – Main dimensions 52
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 53
4.2 Engine – Putting into operation after
scheduled out-of-service-period 54
4.3 Starting the engine 55
4.4 Operational checks 56
4.5 Emission label – Check 57
4.6 Engine – Shutdown 58
4.7 Emergency engine shutdown 59
4.8 After stopping the engine 60
4.9 Plant – Cleaning 61
5 Maintenance
5.1 Maintenance task reference table [QL1] 62
6 Troubleshooting
6.1 Troubleshooting 63
7 Task Description
7.1 SOLAS 66
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 66
7.1.2 SOLAS shielding – Installation 67
7.1.3 Installation locations for SOLAS shielding 68
7.2 Engine 77
7.2.1 Barring engine manually 77
7.2.2 Engine – Cranking on starting system 78
7.3 Cylinder Liner 79
7.3.1 Instructions and comments on endoscopic and
visual examination of cylinder liners 79
7.3.2 Cylinder liner – Endoscopic examination 81
7.4 Valve Drive 83
7.4.1 Cylinder head cover – Removal and
installation 83
7.4.2 Valve clearance – Check and adjustment 84
7.5 Injection Pump / HP Pump 87
7.5.1 HP fuel pump – Filling with engine oil 87
7.6 Injector 88
7.6.1 Injector – Replacement 88
7.6.2 Injector – Removal and installation 89
7.7 Fuel System 94
7.7.1 Fuel system – Venting 94
7.8 Fuel Filter 97
7.8.1 Fuel filter – Replacement 97
7.8.2 Fuel prefilter - Differential pressure check and
gauge adjustment 100
7.8.3 Fuel prefilter – Draining 102
7.8.4 Fuel prefilter – Flushing 105
7.8.5 Fuel prefilter – Filter element replacement 108
7.9 Charge-Air Cooling 111
7.9.1 Intercooler – Checking leak line and drain line
for coolant discharge and obstruction 111
7.9.2 Charge-air coolant – Draining 113
7.10 Air Filter 114
7.10.1 Air filter – Replacement 114
7.10.2 Air filter – Removal and installation 115
7.11 Air Intake 116
7.11.1 Service indicator – Signal ring position check 116
7.12 Starting Equipment 117
7.12.1 Starter – Condition check 117
7.13 Lube Oil System, Lube Oil Circuit 118
MS150119/01E 2016-02 | Table of Contents | 3
DCL-ID: 0000033801 - 003
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