Table of Contents
1 Safety
1.1 Correct use for all products 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety regulations for startup and operation 8
1.5 Safety precautions when working on the
engine 10
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials 13
1.7 Standards for safety notices in the text 15
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts 16
2.2 Engine side and cylinder designations 29
2.3 Product description 30
2.4 Engine overview 38
2.5 Sensors and actuators – Overview 42
2.6 Engine wiring harness – Overview 52
3 Technical Data
3.1 Engine data 8V4000M24S, Marine EPA Tier
3, IMO Tier II 57
3.2 Engine data 8V4000M54, Marine EPA Tier
3, IMO Tier II 61
3.3 Engine data 8V4000M54R, Marine EPA Tier
3, IMO Tier II 65
3.4 Firing order 69
3.5 Main engine dimensions 70
4 Operation
4.1 LOP controls 72
4.2 Putting the engine into operation after
extended out-of-service periods (>3 months) 73
4.3 Putting the engine into operation after
scheduled out-of-service-period 74
4.4 Starting the engine via the automation
system 75
4.5 Operational checks 76
4.6 Tasks after extended out-of-service periods
(>3 weeks) 77
4.7 Fuel treatment system control cabinet –
Controls 78
4.8 Checks prior to start-up 79
4.9 Fuel treatment system – Initial start-up 80
4.10 Fuel treatment system – Switching on 83
4.11 Emergency engine shutdown via
automation system 84
4.12 Engaging from LOP 85
4.13 Disengaging from LOP 86
4.14 Waterjet – Flushing from LOP (optional) 87
4.15 Engine shutdown via the automation
system 88
4.16 After stopping the engine 89
4.17 Fuel treatment system – Shutdown 90
4.18 Plant – Cleaning 91
5 Maintenance
5.1 Maintenance task reference table [QL1] 92
6 Troubleshooting
6.1 Troubleshooting 93
6.2 Control cabinet of fuel treatment system –
Troubleshooting 96
6.3 Engine governor ADEC (ECU 7) fault
messages for Series 4000 engines, marine
application 97
6.4 Engine Control Unit ADEC (ECU 7) – Fault
codes 98
7 Task Description
7.1 SOLAS 163
7.1.1 SOLAS shielding as per MTN 5233 –
Installation 163
7.1.2 SOLAS shielding – Installation 164
7.1.3 SOLAS shielding – Installation locations 165
7.2 Engine 172
7.2.1 Engine – Barring manually 172
7.2.2 Engine – Barring with starting system 174
7.3 Cylinder Liner 175
7.3.1 Cylinder liner – Endoscopic examination 175
7.3.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 177
7.4 Valve Drive 179
7.4.1 Cylinder head cover – Removal and
installation 179
7.4.2 Valve gear – Lubrication 180
7.4.3 Valve clearance – Check and adjustment 181
7.5 Injection Pump / HP Pump 184
7.5.1 HP pump – Filling with engine oil 184
7.5.2 HP pump – Relief bore check 185
7.6 Injector 186
7.6.1 Injector – Replacement 186
MS150109/01E 2015-11 | Table of Contents | 3
DCL-ID: 0000029430 - 003
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