Napoleon LEX 485 User Manual

PG.18
APPLY SERIAL NUMBER LABEL FROM CARTON
Serial No.
XXXXXX000000
MODEL NO.
Noce to Installer: Leave these instrucons with the grill owner for future reference.
N415-0275-AU APR 08.15
This gas grill must be used only outdoors in a well-venlated space and must not be used inside a
building, garage, screened-in porch, gazebo or any other enclosed area.
DANGER
IF YOU SMELL GAS:
• Shut o gas to the appliance.
• Exnguish any open ame.
• Open lid.
• If odor connues, keep away from the
appliance and immediately call your gas
supplier or re department.
LEX 485
SAI Global
SAI-400025
AS4557
DO NOT REMOVE
www.gtrc.gov.au
WARNING
Do not try to light this appliance without
reading the “LIGHTING” instrucons secon
of this manual.
Do not store or use gasoline or other
ammable liquids or vapors in the vicinity of
this or any other appliance. A ULPG cylinder
not connected for use must not be stored in
the vicinity of this or any other appliance.
If the informaon in these instrucons is
not followed exactly, a re or explosion may
result, causing property damage, personal
injury or death.
Napoleon Group of Companies
214 Bayview Dr., Barrie, Ontario, Canada L4N 4Y8
Phone: 1-705-726-4278 Fax: (705)-725-2564
www.napoleongrills.com
Customer Soluons: 1-866-820-8686 or grills@napoleonproducts.com

Napoleon LEX 485 Specifications

General

Main Burners	4
Infrared Rear Burner	Yes
Infrared Sizzle Zone Side Burner	Yes
Material	Stainless Steel
Warranty	Limited Lifetime
Primary Cooking Area	485 square inches
Ignition System	JETFIRE
Grill Grates	Stainless steel
Fuel Type	Propane or Natural Gas

Summary

Safety and General Warnings

Gas Leakage Protocol

Immediate safety steps upon smelling gas, including appliance shutoff and contacting emergency services.

Operational Safety Guidelines

Critical warnings regarding initial lighting, flammable liquids, and potential fire hazards.

Warranty Information and Coverage

President's Limited Lifetime Warranty

Details warranty coverage periods for various grill components, including extended coverage.

Warranty Conditions and Limitations

Safe Grill Operation Practices

General Operating Precautions

Essential practices for safe grill operation, including assembly, leak tests, and keeping children away.

Installation Clearance and Hose Safety

Grill Location and Enclosure Standards

Outdoor Installation Requirements

Mandates use in well-ventilated outdoor spaces, avoiding stagnant areas and ensuring natural ventilation.

Enclosure Configuration Rules

Details specific requirements for enclosures, including minimum openings for walls and overhead covers.

General Information and Natural Gas Setup

Installation Compliance and Gas Type

Emphasizes conforming to local codes and checking the gas type on the rating plate.

Natural Gas Hook-Up Procedure

Details installation by a licensed fitter, leak testing, and hose attachment for natural gas.

Hose Routing and High-Temperature Safety

Critical warnings about hose placement, avoiding high temperatures, and leak testing connections.

Propane Cylinder Safety and Installation

Propane Cylinder Specifications

Details approved cylinder size, valve connection, and safety features like OPD.

Propane Cylinder Installation Steps

Guides on connecting the regulator hose, placing the cylinder, and performing leak tests.

Regulator Hose Assembly Warnings

Stresses using manufacturer-specified parts and proper hose placement to prevent fires.

Gas Leak Testing Procedures

Mandatory Leak Test Schedule

Outlines when leak tests are required: annually, after cylinder hook-up, or part replacement.

Safe Leak Testing Method

Instructs to use soap and water solution on connections, avoid open flames, and check for bubbles.

Addressing Identified Leaks

Procedures for tightening joints, replacing parts, or contacting a certified installer for unresolved leaks.

Grill Lighting Procedures

Main Burner Ignition

Step-by-step guide for lighting the main burners using the igniter or a match.

Rotisserie (Rear) Burner Ignition

Instructions for lighting the rotisserie burner, including pilot ignition and troubleshooting.

Side Burner Ignition

Steps for safely lighting the side burner, including using the igniter or a match.

Grill Operation and Cooking Techniques

Initial Burn-In and Burner Use

Direct vs. Indirect Cooking Methods

Rotisserie Operation and Sauce Caution

Side Burner and Infrared Heat Technology

Infrared Grilling Performance Chart

Steak and Hamburger Grilling Guide

Poultry and Pork Grilling Guide

Ribs and Hot Dogs Grilling Guide

Maintenance, Cleaning, and Adjustments

General Maintenance and Safety

Recommends annual servicing, wearing protective gear, and cleaning in safe areas.

Combustion Air Adjustment

Grill Cleaning and Component Care

Cleaning Grates, Control Panel, Drip Pan

Provides instructions for cleaning cooking grids, control panel, and the drip pan, emphasizing grease removal.

Outer Surface and Stainless Steel Care

Burner Tube and Hose Inspection

Infrared Burner Care and Troubleshooting

Troubleshooting Common Grill Issues

Advanced Grill Troubleshooting

Ignition and Burner Lighting Problems

Burner Performance and Infrared Faults

Replacement Parts and Warranty Claims

Ordering Replacement Parts Process

Warranty Claim Submission

Warranty Exclusions List

Getting Started with Grill Assembly

Grill Head to Cart Mounting

Pre-Mounting Regulator Hose Check

Mounting Grill Head to Cart

Ignition System Connection

Attaching Burner Orifice and Wire

Door Handle Installation

Attaching Door Handles

Burner Tube and Support Installation

Installing Bottom Burner Supports

Installing Top Burner Supports

Grill Grate and Glass Installation

Rotisserie Kit Assembly

Assembling Rotisserie Components

Checking Stop Bushing Tightness

Propane Hose Connection and Safety

Connecting Propane Hose to Grill

Regulator Hose Placement Fire Warning

Crucial warning about ensuring the regulator hose does not touch the grill's underside or drip pan to prevent fires.

Natural Gas Hose Connection and Safety

Natural Gas Installation and Leak Test

Stresses installation by a licensed fitter, leak testing, and tightening connections.

Natural Gas Hose Routing Fire Hazards

Critical warnings against routing the hose under the drip pan, over the rear panel, or near hot surfaces.