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Nastec PILOT - User Manual

Nastec PILOT
28 pages
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PILOT
Installation, use and maintenance manual
V 3.0
24/04/2022
EN
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Summary

1. Introduction

1.1. Purpose of the Manual

Explains manual's purpose for installation, operation, and maintenance, prioritizing safety.

1.2. Product Overview

Details the PILOT's electronic functions for pump protection and control, including its display and IP rating.

2. Safety

2.1. Symbols Explanation

Defines symbols like TIP, NOTE, CAUTION, WARNING, and DANGER used for user guidance and warnings.

2.2. Qualified Personnel Requirements

Emphasizes that only trained personnel should install, use, or maintain the product to avoid risks.

2.3. General Safety Precautions

Lists essential safety precautions for installation and operation in various environments.

2.4. Acoustic Emission Level

States the device's acoustic emission level is less than 65 dB.

2.5. Product Certifications

Lists the product's certifications, including CE.

3. Maintenance

3.1. Maintenance Schedule

Outlines the required maintenance tasks and their intervals, emphasizing safety checks.

3.2. Warranty Policy

Details Nastec's warranty policy, coverage period, and conditions for claims.

3.3. Product Registration Process

Explains how to register the product online to activate the manufacturer's warranty.

3.4. Spare Parts Information

Informs about the availability of spare parts and recommends using original parts.

3.5. Disassembly and Repair Procedures

Advises on safety instructions for disassembling and repairing the device.

3.6. Product Disposal Guidelines

Instructs on the proper disposal of the device as electronic waste, not household waste.

4. Transport and Storage

4.1. Transport Recommendations

Provides guidelines for transporting the product, including environmental conditions and handling precautions.

4.2. Inspection on Delivery

Details checks to perform upon receiving the product, such as packaging integrity and component presence.

4.3. Handling Instructions

Describes safe handling procedures, including using appropriate lifting equipment and personal protective gear.

4.4. Storage Conditions

Specifies storage conditions for the product, including temperature, humidity, and duration limits.

5. Technical Features

5.1. Technical Data Specifications

Presents detailed electrical, environmental, and general specifications for the PILOT device.

5.2. Dimensions and Weight

Shows the physical dimensions and maximum weight of the PILOT device for different models.

5.3. Cable Entry Details

Provides information on cable glands, including tightening torque and cable diameter compatibility.

6. Mechanical Installation

6.1. Installation Environment Requirements

Advises on selecting a suitable installation environment, adhering to specified environmental conditions.

6.2. Cooling System Explanation

Explains the device's natural ventilation cooling method and required clearance for proper heat dissipation.

6.3. Wall Installation Guide

Illustrates the physical process of mounting the device on a wall, showing dimensions.

7. Electrical Installation

7.1. Grounding Procedures

Details critical grounding procedures, safety warnings, and requirements for connection terminals.

7.2. Connecting Cables Guide

Provides instructions for connecting power and control cables, including cross-sections and tightening torques.

7.2.1. Power Cable Specifications

Specifies cable cross-sections and tightening torques for power connections for various PILOT models.

7.2.2. Control Cable Specifications

Details cable cross-sections and tightening torques for control cable connections.

7.3. Protection Devices Recommendation

Recommends appropriate upstream protection devices like fuses, circuit breakers, and RCDs for safety.

7.4. Electrical Connections Overview

Refers to specific connection diagrams and procedures for power and control wiring.

7.4.1. Power Connections (PILOT 112;118)

Details power connection diagrams and cable specs for PILOT 112 and 118 models.

7.4.2. Power Connections (PILOT 312 Series)

Illustrates power connection diagrams and cable specs for PILOT 312 series models.

7.4.3. Power Connections (PILOT 325;330 Series)

Displays power connection diagrams and cable specifications for PILOT 325 and 330 series models.

7.4.4. Control Connections Details

Provides details on signal GND, digital inputs, and relay outputs for control wiring.

7.4.5. AVIATOR Board Installation

Explains the installation of the AVIATOR board for enhancing starting torque in single-phase motors.

8. Commissioning

8.1. Preliminary Checks List

Lists essential electrical and mechanical checks to perform before powering the device.

8.2. Powering the Device

Provides crucial safety instructions and steps to follow before supplying power to the device.

9. Use and Programming

9.1. Keyboard and Display Layout

Describes the function of each button on the keyboard and the components of the device's display.

9.2. Initial Display Information

Explains the information shown on the display when the device is first switched on, including status.

9.2.1. Operating Parameters Overview

Introduces the concept of operating parameters and lists the first parameter, measured current.

9.2.2. Diagnostics Parameters

Lists diagnostic parameters for motor restarts, motor hours, and alarm logs.

9.3. Menu Navigation and Password

Details how to access the menu, password protection, and notes on parameter display and editing.

9.4. Configurable Parameters

Describes various configurable parameters like Amp. max, Dry run PF, Restarts delay, and digital inputs.

10. Alarms

Alarm Conditions and Solutions

Lists common alarm types (AL. AMP. MAX, PHASE FAILURE, etc.) and their possible solutions.

Dry Run PF Parameter Notes

Provides important notes and recommendations regarding the Dry Run PF parameter, its dependency, and limitations.

11. Warnings

Warning Descriptions and Solutions

Explains warnings like DIGITAL INPUT activation and DRY RUN PF, and suggests corresponding actions.

12. EC Declaration of Conformity

EU Product Compliance Declarations

Declares that the PILOT product complies with EU directives and harmonized standards.

13. UK Declaration of Conformity

UK Product Compliance Declarations

Declares that the PILOT product complies with UK regulations and harmonized standards.

Nastec PILOT Specifications

General IconGeneral
BrandNastec
ModelPILOT
CategoryWater Pump
LanguageEnglish