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Neutronics 1100 - User Manual

Neutronics 1100
60 pages
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MODEL 1100
MODEL 1100
Oxygen Analyzer / Controller
Percent Range
High Purity Instruments
OPERATIONS MANUAL
Manual: MN-A-0004
P/N: C5-06-4900-01-0
Rev: E
Date: August 16, 2013
ECO: 9760

Table of Contents

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Summary

Safety Precautions

General Safety Guidelines

General safety advice for handling the unit and associated materials.

Chapter 1 - Introduction and Overview

1.1 General

Provides a general overview of the Model 1100 Compact Series oxygen analyzer.

1.2 Features

Lists the main features and capabilities of the Compact Series analyzers.

1.3 System Hardware Overview

Explains the internal hardware components of the Model 1100 analyzer.

1.3.1 Main Board

Describes the main board's functions.

1.3.2 Relay Board

Details the relay board and its functions.

1.3.3 Power Supply

Explains the power supply board and its inputs.

1.3.4 Display Board

Describes the display board and its indicators.

1.3.5 Control Panel

Details the control panel interface and its features.

1.3.6 Sensor Module

Explains the MAX-250 oxygen sensor operation and characteristics.

1.3.7 Sensor Flow-Through Head

Describes the sensor mounting and sample flow head.

1.3.8 Analyzer Chassis

Explains the analyzer chassis and its protective design.

1.4 Analyzer Inputs and Outputs

Details the various electrical inputs and outputs of the analyzer.

1.4.1 Oxygen Sensor Input

Electrical input for the oxygen sensor.

1.4.2 Alarm-1 Relay Output

Output for the first alarm relay.

1.4.3 Alarm-2 Relay Output

Output for the second alarm relay.

1.4.4 Fault Relay Output

Output for the fault relay.

1.4.5 Analog Voltage Output

Dynamic voltage output for concentration.

1.4.6 Analog Current Output

Dynamic current output for concentration.

1.4.7 Range ID Output

Output for auto-ranging identification.

1.4.8 Service Port

Port for digital communication and configuration.

1.5 Control Panel User Interface

Describes the buttons and indicators on the analyzer's control panel.

1.5.1 UP Pushbutton

Controls incremental input and navigation.

1.5.2 DOWN Pushbutton

Controls decremental input and navigation.

1.5.3 MODE Pushbutton

Navigates operational modes and menus.

1.5.4 7-Segment Display

Shows oxygen concentration and status.

1.5.5 RUN Indicator LED

Indicates normal operation status.

1.5.6 Alarm-1 LED

Indicates Alarm-1 activation.

1.5.7 Alarm-2 LED

Indicates Alarm-2 activation.

1.5.8 Fault Indicator LED

Indicates a system fault condition.

Chapter 2 - System Installation and Start-Up

2.1 Analyzer Installation Steps

Guides the user through the physical installation of the analyzer unit.

2.1.1 Locate and Mount Analyzer

Step-by-step guide for unit placement and mounting.

2.1.2 Install Remote Sensor

Instructions for installing the remote sensor and flow-through head.

2.1.3 Final Analyzer Installation

Details the final steps for installing the analyzer unit.

2.2 System Start-up and Commissioning

Covers the procedures for powering up and commissioning the analyzer.

2.2.1 Power Up Procedure

Describes the initial power-up sequence and self-test.

2.2.2 Unit Calibration

Details the calibration procedure for accurate readings.

2.2.3 Set Alarm Points

Instructions for configuring alarm setpoints.

Chapter 3 - Analyzer Operation

3.1 System Organization

Explains the types of operational modes for the Model 1100.

3.2 User Modes Overview

Details user-accessible modes like Calibration, Alarms, and Faults.

3.2.1 Calibration Procedure Steps

Step-by-step guide for calibrating the oxygen sensor.

3.2.2 Alarm Settings and Viewing

How to set or view Alarm-1 and Alarm-2 levels.

3.2.4 View Active Faults

How to view active system faults.

3.2.5 Return to RUN Mode

Procedure to exit user modes and return to normal operation.

3.3 System Operating Modes

Describes the different system operating modes.

Chapter 4 - Maintenance and Troubleshooting

4.1 System Setup and Configuration

Guides users through system setup via keypad and service port.

4.1.1 Control Panel Setup

Details system setup accessible via the control panel keypad.

4.1.2 Service Port Setup

Details system setup and communication via the service port.

4.1.3 Hardware Jumper Settings

Configures analog output via hardware jumpers.

4.2 Routine Periodic Maintenance

Outlines recommended maintenance tasks and frequencies.

4.3 Troubleshooting Fault Codes

Explains fault codes and their causes for troubleshooting.

4.3.1 Fault Code Descriptions

Lists and describes various fault codes and their potential causes.

Chapter 5 - Appendices

5.1 Spare Parts List

Lists part numbers and descriptions for replacement components.

5.2 Technical Specifications

Details the technical specifications of the Model 1100 analyzer.

5.3 Control Panel Hot-Key Functions

Describes quick-access functions via the control panel.

5.4 Range and Output Mapping

Maps measurement ranges to display and analog outputs.

5.5 Zero Calibration Settings

Lists available settings for zero calibration ranges.

5.6 MSDS Material Safety Data Sheets

Provides safety data for sensor components and materials.

5.7 Warranty Information

Outlines the limited warranty terms and conditions.

Neutronics 1100 Specifications

General IconGeneral
Output Current4-20mA
Operating Temperature-20°C to 50°C
Target GasOxygen
Sampling MethodDiffusion
Input Voltage24 VDC