NMC-WOLLARD MB-4 200-DF - 2000 Series Transmission

2000 Series Transmission
Contents
Page Page
Group 05—Safety
Put Transmission in Storage . . .............10-18
Recognize Safety Information ................05-1
Remove Transmission from Storage .........10-19
Prepare for Emergencies....................05-1
Wear Protective Clothing....................05-1
Group 15—Oil Recommendation
Work In Ventilated Area ....................05-2
Recommended Oil ........................15-1
Work in Clean Area........................05-2
Fill The 2000 Series Transmission With Oil .....15-2
Illuminate Work Area Safely .................05-2
Check and Service The 2000 Series
Using High-Pressure Washers ...............05-3
Transmission Regularly ...................15-2
Use Proper Lifting Equipment ................05-3
Intervals For Changing Transmission Oil And
Use Proper Tools . . . ......................05-3
Filters ................................15-3
Using Special Tools .......................05-4
Oil Temperature Warning Signal .............15-4
Support Machine Properly. ..................05-4
Oil Analysis..............................15-4
Handle Fluids Safely—Avoid Fires ............05-5
Prevent Battery Explosions . . ................05-5
Group 100—Test and Troubleshooting
Prevent Acid Burns ........................05-6
Suction Leak Test .......................100-1
Avoid Heating Near Pressurized Fluid Lines .....05-6
Solenoid Charged and Gear Engaged
Long Drop
....100-2
Avoid High-Pressure Fluids . . ................05-7
Solenoid Valve Operation For 6 Forward 3
Live With Safety . . ........................05-7
Reverse .............................100-3
Solenoid Valve Operation For 3 Forward 3
Group 10—General Information
Reverse..............................100-4
Specifications ............................10-1
Solenoid Valve Operation For 3 Forward 3
Model Indentification .......................10-2
Reverse .............................100-5
Parts Ordering............................10-3
Clutch Solenoid Voltage Requirements . . .....100-6
Service Information .......................10-3
Pressure and Flow Checks at The Valve . . . . . . 100-6
2000 Series Powershift Transmission Theory
Pressure and Flow Checks at Other Locations . . 100-7
of Operation............................10-4
Setting the Clutch Pressure.................100-8
2000 Series Transmission Component
Erratic Oil Pressure.......................100-9
Identification . ..........................10-5
Excessive Oil Pressure ....................100-9
2000 Series Transmission Port Identification.....10-6
Low Oil Pressure
In All Gears
..................100-10
2000 Series Clutch Gear Identification . . . ......10-7
Low Oil Pressure
In One Gear
..................100-11
2000 Series Clutch Location
Long Drop
............10-8
Vehicle will not move.....................100-12
Operation ...............................10-9
No Converter Pressure ...................100-12
Rules of Operation ........................10-9
Filter or Filter Lines . . ....................100-13
Metric Bolt And Cap Screw Torque Values .....10-10
Clutch Pressure does not Return
In One Clutch
......100-13
Unified Inch And Cap Screw Torque Values ....10-11
Clutch Pressure does not Return
In All Clutches
. . . . . 100-14
Service Recommendations For Flat Face
Excessive Noise ........................100-14
O-ring Seal Fittings .....................10-12
Oil Blows Out ..........................100-15
Service Recommendations For O-ring
Transmission overheating .................100-15
Boss Fittings
1
..........................10-13
No Power .............................100-16
Suggested Wrenching Torque For Tapered
Oil leaking from Engine Flywheel ...........100-16
Pipe Thread
1
..........................10-14
Four Wheel Drive will not Engage
Internal
Service Recommendations For O-Ring Boss
Disconnect Only
............................100-17
Fittings
1
..............................10-15
Four Wheel Drive will not Disengage
Internal
Check Oil Lines and Fittings . . . .............10-16
Disconnect Only
............................100-17
Cold Weather Operation ...................10-17
Continued on next page Towing The Vehicle ......................10-18
CTM195 (28JUL99) 1 2000 Series Transmission
072899
PN=1