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O.L.E. (UK) T4020 User Manual

O.L.E. (UK) T4020
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O.L.E. (UK) Ltd
T4020 \ T5020 \ INSTRUCTION & INSTALLATION
MANUAL
Revision: 02
Date: 26/03/2017
PD02/0002
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O.L.E. (UK) T4020 Specifications

General IconGeneral
BrandO.L.E. (UK)
ModelT4020
CategoryOther
LanguageEnglish

Summary

Introduction and Safety Information

Safety Warnings

Crucial safety information to read before installation to prevent injury or equipment failure.

Contact Information

Company contact details including address, phone number, and email.

Principle of Operation

Explains how the digital tank gauge works, its features, accuracy, and capabilities.

Installation Instructions

Mounting Holes

Details on the unit's mounting points, their location, and the distance between them.

Connections

Input Connections

Wiring diagram and explanation for connecting temperature probes, high level, and bund sensors.

Output Connections

Wiring details for analog outputs (4-20mA), RS485/Modbus, and configurable alarm outputs.

Power and Probe Details

Power Input / Output Connections

Information on connecting power to the unit and a warning to double-check all connections.

Tank Level Probes

Details on standard and legacy tank level probes, including their specifications and wire colors.

Gauge Configuration Process

Windows Setup and Device Manager

Steps to access Device Manager to identify the COM port for the USB programmer.

Configurator Software Operation

Instructions for opening and connecting to the T4020 Configuration Software.

Software Settings and Input Value

Configuring the COM port and entering the RS-485 Node ID to establish communication.

Display Options Configuration

Settings for the LCD display, including contrast, resolution, and screen damping.

Sensor Parameters Setup

Scaling sensor input range, setting minimum/maximum readings, and specific gravity.

Tank Settings Configuration

Specifying tank type, dimensions, units, and 4-20mA output options.

Alarm Setpoints Configuration

Setting alarm directions, setpoints, and hysteresis for master and other alarms.

Final Configuration and Summary

Reviewing programmed settings, serial number, safe working capacity, and saving configuration.

Operational Instructions

Front Panel Overview

Identifies visual display, LED, alarm mute, scroll, and audible alarm components on the front panel.

Sensor and Input Connections

Details connections for temperature, high level, and bund probes on the main board.

Output and Communication Interfaces

Describes power connections, 4-20mA output, RS485 connector, and alarm output terminals.

Appendix 1: Wiring Diagram

Temperature Sensor Input Wiring

Wiring diagram for the temperature sensor input (TP).

H Alarm Input Wiring

Wiring diagram for the mechanical high or low alarm input (H).

B Alarm Input Wiring

Wiring diagram for the mechanical bund or water bottom alarm input (B).

Mains Power Supply Connections

Details for connecting mains power supply (24VDC or 100/240VAC) to the unit.

Output Analogue 4-20mA Details

Explanation of passive and loop-powered analog output configurations.

Alarm Outputs Functionality

Description of alarm output types, trigger points, and acknowledgment.

Appendix 2: Modbus Register Table

Holding Registers - Data

Details of Modbus holding registers for device configuration and monitoring (part 1).

Holding Registers - Continued Data

Continued details of Modbus holding registers for device configuration (part 2).

Input Registers - Data

Details of Modbus input registers for reading device status and measured values.

Discrete Inputs - Data

Details of Modbus discrete input registers for binary status information.

Coils - Data

Details of Modbus coil registers used for controlling device functions.

Appendix 3: Accessories

B8 - Bund Probe / Level Switch

Description of the Bund Probe, its construction, and connection requirements.

B2 - Water Sensor

Description of the Water Sensor, its float mechanism, and connection requirements.

B2-T – Water and Temperature Sensor

Description of the combined Water and Temperature Sensor and its connection.

TP – Temperature Sensor

Description of the Temperature Sensor, its range, and connection requirements.

R5 - Relay Module

Description of the R5 Relay Module, its outputs, and connection to the main board.

USB Programmer and Configuration Software

F. A. Q's / Troubleshooting

Siren Test Failure

Troubleshooting steps if the siren does not sound when the test button is pressed.

High Level Alarm Failure

Steps to diagnose why the high level alarm may not be sounding.

Gauge Reads LOW

Common causes and solutions when the gauge displays a low reading.

Gauge Reads HIGH

Common causes and solutions when the gauge displays a high reading.

Blank Display Troubleshooting

Steps to resolve issues where the display shows no readings or is blank.

Drifting Litres Diagnosis

Troubleshooting steps for when the gauge's litre readings are unstable or drifting.

Incorrect Readings Post-Replacement

Guidance for correcting gauge readings after replacing the sensor.

Garbled Screen Display Solutions

Troubleshooting steps for a display that shows corrupted or garbled pixels.

New Setup Incorrect Litres

Common configuration errors leading to incorrect litre readings on new setups.

Relay Settings Display

Explanation of how relay settings are displayed or not displayed on the unit screen.

Relay R4 and R5 Functionality

Details on the trigger points for relays R4 and R5 and alarm acknowledgment.

Testing Alarm Function

Instructions on how to use the alarm test feature and mute the alarm.

PC/Laptop Connection Issues

Troubleshooting steps for problems connecting the gauge to a PC or laptop.

Gauge Reads HIGH or LOW (Parameter Setting)

Reiterates setting sensor parameters correctly for accurate high/low readings.

Alarm Trigger Point Errors

Guidance on resetting alarm trigger points via laptop connection.

Displayed Litres LOW (Circuit Damage)

Troubleshooting low displayed litres potentially caused by input circuit damage.

Bund Alarm Connection Troubleshooting

Steps to troubleshoot issues with the Bund Alarm connection not operating.

H Alarm Connection Troubleshooting

Steps to troubleshoot issues with the H Alarm connection not operating.

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