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d-Copia 4003MF
Olivetti d-Copia 4003MF User Manual
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1-5-76
(1-2) Detaching and refitting the DP separation pad
Procedure
1.
Push two hooks
inside and pull DP sep-
aration p
ad assembly up.
2.
Check or replace
DP separation
pad
and refit all
the remove
d parts.
*:
Check wh
ether the pr
essure sprin
g is
contained in the
projection.
Figure 1-5-128
DP separation
pad assembly
Hook
Hook
Service Manual
Y116540
-5
359
361
Table of Contents
Cover
1
Revision history
4
Safety precautions
6
Contents
12
Specifications
17
1-1-1 Specifications
17
(1) Common function
17
(2) Copy function
19
(3) Printer function
19
(4) Scanner function
20
(5) Document processor
20
1-1-2 Parts names
21
(1) Main part appearance
21
(2) A connector and an inside
22
(3) Option
24
(4) Operation panel
25
(4-1) Basic model
25
(4-2) HyPAS model
26
1-1-3 Machine cross section
27
1-1-4 Option composition
28
Installation
29
1-2-1 Installation environment
29
1-2-2 Unpacking and installation
30
(1) Installation procedure
30
1-2-3 Installing an accessories option
44
(1) Installing the SD card.
44
(2) Installing the expansion memory
45
(3) Installing the HD-6/HD-7(SSD)
46
(4) Installing the IC card reader holder (HyPAS model only)
48
Maintenance Mode
53
1-3-1 Maintenance Mode
53
(1) Executing a maintenance item
53
(2) Maintenance modes item list
54
(3) Contents of the maintenance mode items
59
1-3-2 Service mode
156
(1) Executing a service mode
156
(2) Description of service mode
157
Troubleshooting
163
1-4-1 Paper misfeed detection
163
(1) Paper misfeed indication
163
(2) Paper misfeed detection condition
164
1-4-2 Troubleshooting
171
(1) First check items
171
(2) Items and corrective actions relating to the device that will cause paper jam
174
(3) Paper jam at feeding from cassette 1
177
(4) Paper jam at feeding from cassette 2 (paper feerder)
178
(5) Paper jam at feeding from multi paper feed
179
(6) Paper jam at the duplex re-feeding part
180
(7) Electrical parts that could cause paper jam at the transfer , the fuser and the eject parts
181
1-4-3 Self-diagnostic function
182
(1) Self-diagnostic function
182
(2) Self diagnostic codes
182
1-4-4 Image formation problems
206
1-4-5 Poor image (due to DP and scanner reading)
207
(1) No image appears (entirely white).
208
(2) No image appears (entirely black).
210
(3) Image is too light.
211
(4) The background is colored.
213
(5) White streaks are printed vertically.
215
(6) Black streaks appear longitudinally.
217
(7) Streaks are printed horizontally.
219
(8) One side of the print image is darker or brighter than the other.
221
(9) Black dots appear on the image.
223
(10) Image is blurred.
224
(11) The leading edge of the image is consistently misaligned with the original.
226
(12) Part of image is missing.
227
(13) Image is out of focus.
229
(14) Image center does not align with the original center.
231
(15) Moires
232
(16) Skewed image
233
(17) Abnormal image
234
1-4-6 Poor image (Image rendering problems: printer engine
235
(1) No image appears (entirely white).
237
(2) No image appears (entirely black).
238
(3) Image is too light.
239
(4) The background is colored.
241
(5) White streaks are printed vertically.
242
(6) Black streaks appear longitudinally.
243
(7) Black or white streaks appear horizontally.
245
(8) Uneven density longitudinally.
246
(9) Uneven density horizontally.
247
(10) Black dots appear on the image.
248
(11) Offset occurs.
249
(12) Image is partly missing.
250
(13) Image is out of focus.
251
(14) Poor grayscale reproducibility.
251
(15) Unevenly repeating horizontal streaks in the printed objects. Spots in the printed objects.
252
(16) mage is blurred (Shifted transferring).
253
(17) The leading edge of the image is consistently misaligned with the original.
254
(18) The leading edge of the image is sporadically misaligned with the original.
255
(19) Paper is wrinkled.
255
(20) Fusing is loose.
256
(21) Image center does not align with the original center.
257
(22) Dirty paper edges with toner.
257
(23) Dirty reverse side of paper.
258
(24) Carrier leaking occurs.
259
1-4-7 Electric problems
260
1-4-8 Mechanical problems
267
1-4-9 Send error code
269
(1) Scan to SMB error codes
269
(2) Scan to FTP error codes
270
(3) Scan to E-mail error codes
272
1-4-10 Error codes
274
(1) Error code
274
(2) Table of general classification
275
(2-1) U004XX error code table: Interrupted phase B
278
(2-2) U006XX error code table: Problems with the unit
279
(2-3) U008XX error code table: Page transmission error
279
(2-4) U009XX error code table: Page reception error
279
(2-5) U010XX error code table: G3 transmission
280
(2-6) U011XX error code table: G3 reception
282
(2-7) U017XX error code table: V.34 transmission
283
(2-8) U018XX error code table: V.34 reception
284
(2-9) U023XX error code table: Relay command abnormal reception
284
(2-10) U044XX error code table: Encrypted transmission
284
Sectional Construction
285
1-5-1 Precautions for assembly and disassembly
285
(1) Precautions
285
(2) Drum unit
285
(3) Toner
285
(4) How to tell a genuine Kyocera toner container
286
1-5-2 Paper feed / conveying section
287
(1) Cassette paper feed section
287
(1-1) Detaching and refitting the primary paper feed unit and the pickup roller
289
(1-2) Detaching and refitting the retard roller
289
(2) MP tray paper feed section
291
(2-1) Detaching and refitting the MP paper feed pulley
293
(3) Conveying section
296
1-5-3 Optical section
298
(1) Image scanner section
298
(1-1) Detaching and refitting the exposure lamp
300
(1-2) Detaching and refitting the image scanner unit
304
(2) Laser scanner section
307
(2-1) Detaching and refitting the laser scanner unit
309
1-5-4 Developer section
312
(1) Develolper unit
312
(1-1) Detaching and refitting the developer unit
314
1-5-5 Drum section
316
(1) Chager roller unit
316
(1-1) Detaching and refitting the drum unit
318
(1-2) Detaching and refitting the chager unit
318
(2) Cleaning unit
319
1-5-6 [Transfer/Separation section
320
(1) Transfer/Separation
320
(1-1) Detaching and refitting the transfer roller
322
(1-2) Detaching and refitting the separation needle holder
323
1-5-7 Fuser and eject/feedshift section
324
(1) 50/60 ppm model
324
(2) 40 ppm model
326
(2-1) Detaching and refitting the fuser unit
328
1-5-8 Eject section
332
(1) 50/60 ppm model
332
(2) 40 ppm model
334
(2-1) Detaching and refitting the eject unit
336
1-5-9 Duplex conveying section
346
(1) Duplex conveying unit
346
(1-1) Detaching and refitting the duplex conveying unit
348
1-5-10 Document processer
356
(1) Original feed section
356
(1-1) Detaching and refitting DP paper feed roller or DP pickup pulley
358
(1-2) Detaching and refitting the DP separation pad
360
(2) Original conveying section and switchback/eject section
361
(2-1) Detaching and refitting the DP switchback motor
363
(2-2) Detaching and refitting the DP paper feed motor and the DP conveying motor
364
(2-3) Detaching and refitting the DP unit
366
1-5-11 Covers
367
(1) Detaching and refitting the MP paper feed pulley
367
(2) Detaching and refitting the inlet cover and the interface slot cover
369
(3) Detaching and refitting the right stay cover
369
(4) Detaching and refitting the right upper cover
370
(5) Detaching and refitting the left upper cover
370
(6) Detaching and refitting the center stay cover
371
(7) Detaching and refitting the front right cover
371
(8) Detaching and refitting the top tray cover
372
(9) Detaching and refitting the right middle cover
374
(10) Detaching and refitting the right lower cover
375
(11) Detaching and refitting the rear left cover
375
(12) Detaching and refitting the left middle cover and the waste toner box cover
376
(13) Detaching and refitting the left lower cover
376
(14) Detaching and refitting the rear cover
377
1-5-12 Othes
378
(1) Detaching and refitting the main driving motor unit
378
(2) Detaching and refitting the paper feed driving motor unit
379
(3) Detaching and refitting the language sheets
380
(3-1) HyPAS model
380
(3-2) Basic model
381
(4) Detaching and refitting the FAX control PWB (FAX model only)
382
(5) Direction of installing the principal fan motors
383
Electrical Parts Layout
385
2-1-1 PWBs
385
2-1-2 Switches and sensors
389
2-1-3 Motors
392
2-1-4 Others
395
Operation of the PWBs
397
2-2-1 Upgrading the firmware
397
2-2-2 Control PWB (CONPWB)
399
(1) Connector position
399
(2) PWB photograph
399
(3) Connector lists
400
(4) Detaching and refitting the PWB. (CONPWB)
408
(5) Remarks on Control PWB replacement
411
2-2-3 Connect Left PWB (CLPWB)
413
(1) Connector position
413
(2) PWB photograph
413
(3) Connector lists
414
(4) Detaching and refitting the PWB. (C-LPWB)
416
2-2-4 Connect Right PWB (CRPWB)
423
(1) Connector position
423
(2) PWB photograph
423
(3) Connector lists
424
(4) Detaching and refitting the PWB. (CRPWB)
427
2-2-5 High Voltage PWB (HVPWB)
430
(1) Connector position
430
(2) PWB photograph
430
(3) Connector lists
431
(4) Detaching and refitting the PWB. (HVPWB)
432
2-2-6 Power source PWB (PSPWB)
442
(1) Connector position
442
(2) PWB photograph
442
(3) Connector lists
443
(4) Detaching and refitting the PWB. (PSPWB)
444
2-2-7 Operation panel PWB (OPPWB) for HyPAS model
448
(1) Connector position
448
(2) PWB photograph
448
(3) Connector lists
449
(4) Detaching and refitting the PWB. (OPPWB)
452
2-2-8 Operation panel PWB (OPPWB) for Basic model
454
(1) Connector position
454
(2) PWB photograph
454
(3) Connector lists
455
(4) Detaching and refitting the PWB. (OPPWB)
456
Appendixes
457
2-3-1 Appendixes
457
(1) List of maintenance parts
457
(2) Maintenance kits
458
(2-1) 40 ppm model
458
(2-2) 50/60 ppm model
458
(2-3) For DP
458
(3) Repetitive defects gauge
459
(4) Firmware environment commands
460
(5) System Error (Fxxxx) Outline
468
(6) Chart of image adjustment procedures
472
(7) Wiring diagram (40 ppm (LED model))
475
(8) Wiring diagram (40 ppm (HyPAS model))
478
(9) Wiring diagram (50/60 ppm (HyPAS model))
481
Installation Guide
484
PF-320 (Paper Feeder)
484
4
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Olivetti d-Copia 4003MF Specifications
General
Brand
Olivetti
Model
d-Copia 4003MF
Category
Copier
Language
English
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