Panasonic SA-MAX4000PN - User Manual

© Panasonic Corporation 2015. All rights reserved.
Unauthorized copying and distribution is a violation
of law.
PSG1504011CE
CD Stereo System
Model No. SA-MAX4000PN
SA-MAX4000PS
Product Color: (K)...Black Type
TABLE OF CONTENTS
PAGE PAGE
1 Safety Precautions----------------------------------------------- 3
1.1. General Guidelines---------------------------------------- 3
1.2. Before Repair and Adjustment ------------------------- 4
1.3. Protection Circuitry---------------------------------------- 4
1.4. Power Supply using SMPS Module------------------- 5
1.5. Safety Parts Information -------------------------------- 5
2 Warning-------------------------------------------------------------- 6
2.1. Prevention of Electrostatic Discharge (ESD)
to Electrostatically Sensitive (ES) Devices---------- 6
2.2. Precaution of Laser Diode------------------------------- 6
2.3. General description about Lead Free Solder
(PbF)---------------------------------------------------------- 7
2.4. Handling Precautions for Traverse Ass’y------------ 7
2.5. Grounding for electrostatic breakdown
prevention --------------------------------------------------- 8
3 Service Navigation -----------------------------------------------9
3.1. Service Information----------------------------------------9
3.2. Software Update Procedure-----------------------------9
4 Specifications---------------------------------------------------- 10
5 Location of Controls and Components------------------ 11
5.1. Remote Control Key Button Operation ------------- 11
5.2. Main Unit Key Button Operation---------------------- 12
6 Service Mode----------------------------------------------------- 13
6.1. Cold-Start -------------------------------------------------- 13
6.2. Sales Demonstration Lock Function ---------------- 13
6.3. Doctor Mode Table--------------------------------------- 14
6.4. Self-Diagnostic Mode ----------------------------------- 16
6.5. Self-Diagnostic Error Code Table-------------------- 16
7 Troubleshooting Guide --------------------------------------- 19
7.1. Audio -------------------------------------------------------- 19
Please refer to the original service manual for:
O CD Mechanism Unit Order No. PSG1303059AE
O Speaker system SB-MAX4000PN/PS, Order No. PSG1504010CE

Summary

Safety Precautions

General Guidelines

Essential safety instructions for servicing electronic equipment, including proper handling and checks.

Before Repair and Adjustment

Procedures to follow before starting repairs or adjustments, including discharging capacitors.

Protection Circuitry

Explains the unit's protection circuit and troubleshooting steps if it activates.

Power Supply using SMPS Module

Identifies the use of a Switching Mode Power Supply (SMPS) module in the unit.

Safety Parts Information

Highlights safety-critical components that must be replaced with specified manufacturer parts.

Warning

Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices

Guidelines to prevent damage to sensitive electronic components from static electricity.

Precaution of Laser Diode

Warnings and precautions regarding the laser diode in the product to prevent hazardous radiation exposure.

General description about Lead Free Solder (PbF)

Details on lead-free solder usage and handling for environmental compliance and repair procedures.

Handling Precautions for Traverse Assy

Precautions for handling the traverse assembly, especially the optical pickup unit, to avoid damage.

Grounding for electrostatic breakdown prevention

Methods for grounding human body and worktables to prevent electrostatic discharge damage.

Service Navigation

Service Information

Provides an overview of the service manual's content for technicians.

Software Update Procedure

Step-by-step instructions for updating the unit's software via a USB device.

Specifications

Location of Controls and Components

Remote Control Key Button Operation

Explains the function of each button on the remote control for operating the unit.

Main Unit Key Button Operation

Details the functions of buttons and controls located on the main unit of the stereo system.

Service Mode

Cold-Start

Procedure to perform a cold start or initialize the unit to its shipping mode for service.

Sales Demonstration Lock Function

Instructions for entering and canceling the sales demonstration lock mode for store display.

Doctor Mode Table

Provides a table detailing various diagnostic modes and their operations within the service menu.

Self-Diagnostic Mode

Explains how to enter and perform self-diagnostic checks on the unit.

Self-Diagnostic Error Code Table

Lists self-diagnostic error codes and their corresponding error contents for troubleshooting.

CD Mechanism Error Code Table

Details error codes related to the CD mechanism, including their diagnosis.

Bluetooth Error Code Table

Lists error codes associated with the Bluetooth function and their meanings.

Troubleshooting Guide

Audio

Troubleshooting steps for audio issues, covering Bluetooth, USB, AUX, and microphone inputs.

Power

Guide for troubleshooting power-related issues, including no power or immediate power off.

Disassembly and Assembly Instructions

Type of Screws

Identifies different types of screws used in the unit for correct assembly.

Disassembly Flow Chart

Visual flow chart illustrating the sequence for disassembling various parts of the unit.

Main Components and P.C.B. Locations

Diagram showing the location of major components and printed circuit boards within the unit.

Disassembly of Top Cabinet

Step-by-step instructions for removing the top cabinet of the main unit.

Disassembly of Front Panel Unit

Detailed procedure for safely detaching and removing the front panel unit.

Disassembly of FL Display P.C.B.

Instructions for removing the Flat Panel (FL) display printed circuit board.

Disassembly of Illumination Jog P.C.B.

Steps to remove the printed circuit board for the illumination jog control.

Disassembly of BT&NFC P.C.B.

Procedure for removing the Bluetooth and NFC printed circuit board.

Disassembly of Volume Jog P.C.B.

Instructions for disassembling the printed circuit board associated with the volume jog control.

Disassembly of USB P.C.B.

Steps for removing the printed circuit board for the USB port.

Disassembly of Mic P.C.B.

Instructions for removing the printed circuit board for the microphone input.

Disassembly of DJ Cabinet Unit

Procedure for disassembling the DJ cabinet unit, including the top ornament.

Disassembly of Button Left P.C.B.

Steps to remove the printed circuit board for the left side buttons.

Disassembly of Multi Control P.C.B.

Instructions for disassembling the printed circuit board for multi-control functions.

Disassembly of Button Right P.C.B.

Steps to remove the printed circuit board for the right side buttons.

Disassembly of SMPS Module

Procedure for removing the Switching Mode Power Supply (SMPS) module.

Disassembly of Main P.C.B.

Instructions for removing the main printed circuit board.

Disassembly of CD Mechanism Unit

Steps for removing the CD mechanism unit from the chassis.

Disassembly of CD Interface P.C.B.

Instructions for removing the printed circuit board for the CD interface.

Service Position

Checking of FL Display P.C.B., Button Left P.C.B., Button Right P.C.B., Multi Control P.C.B. and BT&NFC P.С.В.

Steps for checking and testing several printed circuit boards like FL Display, Button Left, etc.

Checking of SMPS Module

Procedure for checking the SMPS module after removal and placement on an insulated surface.

Checking of Main P.C.B.

Steps for checking the main printed circuit board after removal and placement.

Block Diagram

System Control

Block diagram illustrating the system control flow and interconnections between major units.

Audio

Block diagram showing the audio signal paths, inputs, and processing stages.

Power Supply

Block diagram detailing the power supply circuits and voltage distribution within the unit.

Wiring Connection Diagram

Schematic Diagram

Schematic Diagram Notes

Explains symbols, notations, and important safety notices used in the schematic diagrams.

Main (CD Motor Driver) Circuit

Schematic of the CD motor driver circuit, detailing its components and connections.

Main (USB EMMC) Circuit

Schematic detailing the USB and EMMC memory circuit of the main board.

Main (SOC I;O Expander) Circuit (1;2)

Part one of the schematic for the SOC I/O expander circuit on the main unit.

Main (SOC I;O Expander) Circuit (2;2)

Part two of the schematic for the SOC I/O expander circuit, continuing from the previous section.

Main (Damp) Circuit (1;2)

Part one of the schematic for the damping circuit, likely related to audio output.

Main (Damp) Circuit (2;2)

Part two of the schematic for the damping circuit, continuing the audio output section.

Main (Connector) Circuit (1;2)

Part one of the schematic showing external and internal connector wiring on the main board.

Main (Connector) Circuit (2;2)

Part two of the schematic detailing main unit connector wiring, continuing from the previous section.

Main (DSP) Circuit

Schematic of the Digital Signal Processor (DSP) circuit on the main board.

Main (Tuner AUX) Circuit

Schematic of the tuner and auxiliary input circuits on the main unit.

Main (Vreg Fan) Circuit (1;3)

Part one of the schematic for the voltage regulator and fan control circuit.

Main (Vreg Fan) Circuit (2;3)

Part two of the schematic for the voltage regulator and fan control circuit.

Main (Vreg Fan) Circuit (3;3)

Part three of the schematic for the voltage regulator and fan control circuit.

Illumination Jog and Volume Jog Circuit

Schematic diagram for the illumination and volume jog control circuits.

FL Display Circuit

Schematic of the Flat Panel (FL) display circuit, including its driver components.

Button Left Circuit

Schematic for the button circuit on the left side of the unit.

Button Right and Multi Control Circuit

Schematics for the button circuit on the right side and the multi-control circuit.

Mic, USB and CD Interface Circuit

Schematics for the microphone, USB, and CD interface circuits.

Printed Circuit Board

Main P.C.B. (Side A)

Top view layout of the main printed circuit board, showing component placement on Side A.

Main P.C.B. (Side B)

Top view layout of the main printed circuit board, showing component placement on Side B.

FL Display, Mic and USB P.C.B.

Layout diagrams for the FL Display, Microphone, and USB printed circuit boards.

Button Left and Button Right P.С.В.

Layout diagrams for the Button Left and Button Right printed circuit boards.

Volume Jog, Illumination Jog, Multi Control and CD Interface P.C.B.

Layout diagrams for Volume Jog, Illumination Jog, Multi Control, and CD Interface PCBs.

Voltage and Waveform Measurement

Voltage Measurement

Guidelines and tables for measuring voltage values at various points on the main PCB.

Exploded View and Replacement Parts List

Cabinet Parts Location 1

Exploded view showing the location of cabinet parts, specifically for location 1.

Cabinet Parts Location 2

Exploded view showing the location of cabinet parts, specifically for location 2.

Cabinet Parts Location 3

Exploded view showing the location of cabinet parts, specifically for location 3.

Packaging

Illustrates the packaging of the product and its accessories for shipment.

Mechanical Replacement Part List

List of mechanical parts with their part numbers, descriptions, and quantities for replacement.

Electrical Replacement Part List

List of electrical components with part numbers, descriptions, and quantities for replacement.

Panasonic SA-MAX4000PN Specifications

General

Brand	Panasonic
Model	SA-MAX4000PN
Category	Stereo System
Language	English