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Parker F12 series User Manual

Parker F12 series
32 pages
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E󰀨ective: September,2019
Supersedes: April,2011
BulletinHY30-5504-M1/UK
Service Manual
Series F12
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Parker F12 series Specifications

General IconGeneral
BrandParker
ModelF12 series
CategoryWater Pump
LanguageEnglish

Summary

General Information and Cross Section

F12 Product Overview

Details on the F12 series bent axis design, frame sizes, and key features.

F12 Component Cross-Section

Diagram illustrating the internal components of the F12 series.

F12 Series Specifications

Operating Temperature Limits

Specifies operating temperature limits for N and FPM shaft seals.

Disassembly Procedure

Fasten Unit and Loosen Bolts

Fasten the unit in a vice and loosen the 4 bolts (item 491).

Disassemble Barrel Housing

Remove the barrel housing (item 110), ensuring the valve plate remains in place.

Remove Cylinder Barrel and Shim

Remove the cylinder barrel (item 411) and take away the shim (item 488).

Remove Barrel Support

Remove the barrel support (item 430) from the assembly.

Disassemble Pistons

Disassemble the pistons (item 440) from the assembly.

Remove O-ring (221)

Remove the O-ring (item 221) from the assembly.

Disassemble Retaining Ring (237)

Disassemble the retaining ring (item 237).

Remove Seal Carrier

Remove the seal carrier (item 231).

Remove O-ring (225)

Remove the O-ring (item 225).

Disassemble Retaining Ring (478)

Disassemble the retaining ring (item 478).

Remove Spacer Washer

Remove the spacer washer (item 476).

Press Shaft Out of Bearing Housing

Press the shaft (item 311) out of the bearing housing (item 211) using a tube.

Remove Small Tapered Roller Bearing

Remove the small tapered roller bearing (item 470).

Tap Off Small Bearing Ring

Tap the small bearing ring off using a mandrel.

Tap Off Large Bearing Ring

Tap the large bearing ring off using a mandrel.

Press Shaft Out of Ring Gear

Press the shaft (item 311) out of the ring gear (item 452) using a tube and press.

Assembly of F12 Models (30-125)

Press Bearing and Ring Gear onto Shaft

Press bearing (item 460) and ring gear (item 452) onto shaft using press and tube.

Press Bearing Ring into Housing

Press bearing ring (item 460) into housing (item 211) using a tube.

Press Bearing Ring (470) into Housing

Press bearing ring (item 470) into housing (item 211) using a tube.

Set Bearing Preload and Install Spacer Washer

Press bearing (item 470) to set preload, then install spacer washer (item 476).

Install Retaining Ring (478)

Install the retaining ring (item 478).

Install O-ring (225)

Install the O-ring (item 225).

Install Seal Carrier

Install the seal carrier (item 231).

Install Retaining Ring (237)

Install the retaining ring (item 237).

Install O-ring (221)

Install the O-ring (item 221).

Install Pistons

Install the pistons (item 440), lubricating ball sockets.

Install Barrel Support

Install the barrel support (item 430).

Install Shim

Install the shim (item 488).

Install Cylinder Barrel and Ensure Timing

Install cylinder barrel (item 411) and ensure correct timing marks align.

Install Valve Plate in Barrel Housing

Grease and install valve plate (item 121) into barrel housing (item 110).

Install Barrel Housing and Check Backlash/Timing

Install barrel housing (item 110), check backlash (0.1-0.3mm) and timing.

Fasten Bolts to Specified Torque

Fasten the 4 bolts (item 491) to the specified torque.

Shaft Seal Replacement

Remove Retaining Ring for Seal

Remove the retaining ring (item 237) to access the shaft seal.

Remove Seal Carrier

Remove the seal carrier (item 231).

Tap Out Shaft Seal

Tap the old shaft seal out using a hammer and mandrel.

Install New Shaft Seal

Tap the new shaft seal back using a tube (65mm OD) and hammer.

F12 Valve Plate Identification

Valve Plate M: Bi-directional Motor Operation

Valve plate M provides bi-directional motor operation.

Valve Plate L: Left Hand Pump Operation

Valve plate L provides left-hand rotation pump operation.

Valve Plate R: Right Hand Pump Operation

Valve plate R provides right-hand rotation pump operation.

Valve Plate G: LH Pump/Motor with Internal Drain

Valve plate G provides LH rotation pump/motor with internal drain.

Valve Plate X: Bi-directional Pump with High Self Priming

Valve plate X provides bi-directional pump operation with high self priming.

F12-150 Splitview Diagram

Assembly of F12-150

Press Bearing and Ring Gear onto Shaft (F12-150)

Press bearing (item 460) and ring gear (item 452) onto shaft using press and tube.

Set Bearing Preload (F12-150)

Press bearing (item 470) to achieve correct preload.

Assemble Lock Washers and Round Nut (F12-150)

Assemble lock washers (item 474) and round nut (item 475), then stake.

Assemble Pistons with Lubrication (F12-150)

Assemble pistons (item 440), lubricating ball sockets prior to assembly.

Install Valve Plate in Barrel Housing (F12-150)

Install valve plate (item 121) into barrel housing (item 110) ensuring correct placement.

Tap Cylinder Barrel Assembly (F12-150)

Tap down cylinder barrel (item 411) with retaining ring (item 431) and bearings (item 415).

Assemble Shims and Guide Spacer (F12-150)

Assemble shims (item 488) and guide spacer (item 486), aligning spacer to drain port.

Assemble Bearing Package with Pistons (F12-150)

Assemble the bearing package with the pistons.

Check Timing (F12-150)

Verify that the timing is correct.

Install Shaft Seal and Support Ring (F12-150)

Install shaft seal (item 233) and support ring (item 236), tapping seal down.

Install Retaining Ring and Lubricate Seal (F12-150)

Install retaining ring (item 237), lubricating seal before housing assembly.

Assemble and Torque Bearing Housing (F12-150)

Assemble bearing housing (item 211), tap down, and torque screws to 220 ± 35 Nm.

F12-250 Splitview Diagram

Assembly of F12-250

Press Bearing and Ring Gear onto Shaft (F12-250)

Press bearing (item 460) and ring gear (item 452) onto shaft using press and tube.

Set Bearing Preload (F12-250)

Press bearing (item 470) to achieve correct preload.

Assemble Lock Washers and Round Nut (F12-250)

Assemble lock washers (item 474) and round nut (item 475), then stake.

Install Shaft Seal and Support Ring (F12-250)

Install shaft seal (item 233) and support ring (item 236), tapping seal down.

Install Retaining Ring and Lubricate Seal (F12-250)

Install retaining ring (item 237), lubricating seal before housing assembly.

Tap Bearing Package into Housing (F12-250)

Tap bearing package into housing (item 211) using a plastic collar and hammer.

Assemble Pistons with Lubrication (F12-250)

Assemble pistons (item 440), lubricating ball sockets prior to assembly.

Assemble Bearing Components (F12-250)

Assemble bearing (item 425), disc spring (item 433), spacer washer (item 426), retaining ring (item 427).

Assemble Spring Pins and Sliding Plate (F12-250)

Assemble spring pins (item 413) and sliding plate (item 424).

Install Cylinder Barrel and Check Timing (F12-250)

Assemble cylinder barrel (item 411) on pistons (item 440) and ensure correct timing.

Install and Lubricate O-ring (222) on Housing (F12-250)

Install and lubricate O-ring (item 222) on barrel housing (item 481).

Assemble Barrel Housing and Tap Down (F12-250)

Assemble barrel housing, ensuring barrel position, and tap down with hammer.

Install and Lubricate O-rings (223, 224) on End Cap (F12-250)

Install and lubricate O-rings (223, 224) on end cap (item 111).

Place End Cap onto Housing (F12-250)

Place the end cap onto the barrel housing until the O-ring is seated.

Pull Barrel Spindle Using Long Screw (F12-250)

Fit a long screw (M12) to spindle and pull up with pliers.

Fit End Cap, Shims, and Torque Screws (F12-250)

Knock down end cap, fit shims (488) and screws (493), torque to 330 ± 10 Nm.

Install Cap Screw Securing Barrel Spindle (F12-250)

Install cap screw (item 428) to secure the barrel spindle.

Set Axial Play by Torquing Cap Screw (F12-250)

Torque cap screw to 40-45 Nm, then back off 1/3 turn for axial play.

Set Backlash by Tapping Cap Screw (F12-250)

Tap cap screw once to set backlash and ensure it is correct.

Test Procedure and Drain Flow Check

Check Unit Condition via Drain Flow

Measure drain flow at 500 rpm and 200 bar to check unit condition.

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