Standard diameter
Allowable limit
71.9225-71.9375mm
(2.8316-2.8322")
71.7mm
(2.8228")
c. Oversized piston
When the cylinder is oversized, ensure
that
oversized piston is used.
Piston
Part
Larger diameter
size
number
of piston skirt
Standard
115317560
71.9225-71.9375mm
(2.8316-2.8322")
0.5mm
115317564
72.4225-72.4375mm
oversize
(2.8513-2.8519")
1.0mm
115317567
72.9225-72.9375mm
oversize
(2.8710-2.8716")
PB041
PB042
103-10 Piston/Perama M30
Standard clearance
Allowable limit
0.0425-0.0665mm
(.0017-.0026")
0.25mm
(.0098")
Piston
Part
Largerdiameter
size
number
of piston skirt
Standard
115317382
74.9425-74.9575mm
(2.950-2.951
")
0.5mm
115317386
75.4425-75.4575mm
oversize
(2.970-2.9706")
1.0mm
115317389
75.9425-75.9575mm
oversize
(2.9898-2.9904")
103-06 Piston
Standard diameter
(Piston)
63.948-63.963mm
(2.5176-2.5182")
Piston size
Largerdiameter
of piston skirt
Standard
63.948-63.963mm
(2.5176-2.5182")
0.5mm
64.448-64.463mm
oversize
(2.5373-2.5379")
1.0mm
64.948-64.963mm
oversize
(2.5570-2.5576")
d. Clearance between gudgeon pin hole and
gudgeon pin.
Check the inside diameter of the gudgeon
pin hole and the outside diameter of the
gudgeon pin, and calculate the clearance
between them.
If the clearance is more than allowable
limit,
replace.
Standard diameter
Allowable limit
74.9425-74.9575mm
(2.950-2.951
")
74 7mm
(2.
9409
)
Standard clearance
Allowable limit
0.038-0.072mm
(.0015-.0028")
0 25mm
(
.010)
Allowable limit
63 7mm
(
2 5079")
Standard
clearance
Allowable limit
-0.004-+0.004mm
(.00015±.00015")
0.02mm
(00078
)