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PFT RITMO L plus - User Manual

PFT RITMO L plus
72 pages
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Contents
2020-11-09
Operating manual
Mixing pump RITMO L plus FC-230V
Overview Operation
Item number of operating manual: 00627846
Read the operating manual prior to beginning any work!

Table of Contents

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Summary

1 EC Declaration of Conformity

2 Testing

2.1 Testing by machine operator

Operator tests control and safety devices before and during operation.

2.2 Periodic inspection

Specialist tests construction machines for safe operation at least annually.

3 General information

3.1 Information regarding the operating manual

Manual provides important info for correct use and safety. Follow guidelines.

4 General information

4.2 Keep the manual for later use

Operating manual must be available during the entire service life of the product.

4.3 Layout

Manual consists of two booklets: Part 1: Safety, Part 2: Overview, operation, servicing.

5 Spare part lists

5.1 Accessories

List of recommended accessories for the machine, findable online.

6 Technical data

6.1 General specifications

Details machine weight, dimensions, and hopper specifications.

6.2 Electrical data RITMO L plus

Provides electrical specifications like voltage, current, power, and fuse.

6.3 Output values RITMO L plus B4-2 wf

Details output values for B4-2wf model: delivery rate, pressure, granulation, distance.

6.4 Output values RITMO L plus SD6-3

Details output values for SD6-3 model: delivery rate, pressure, granulation, distance.

6.5 Output values RITMO L plus SD6-3 soft

Details output values for SD6-3 soft model: delivery rate, pressure, granulation, distance.

6.6 Compressor DT4.8

Specifications for the DT4.8 compressor, including output.

6.7 Operating requirements

Defines ambient conditions and operating period for the machine.

6.8 Connection values for water

Specifies required water pressure and connection size.

7 Sound power level

8 Vibrations

9 EMC test

10 Dimensions

11 Type plate

12 Quality control sticker

13 Structure RITMO L plus

13.1 Overview RITMO L plus

Diagram showing the main components of the RITMO L plus machine.

14 Assembles RITMO L plus

14.1 Gear motor with material hopper and pump unit

Description of the main components: gear motor, hopper, vibrator, pump unit.

14.2 Gear motor

Details the specifications of the 2.2kW gear motor with tilt flange.

14.3 Chassis with compressor and control box

Describes the chassis containing the compressor and control box.

15 Description of assemblies

15.1 Overview of control box RITMO L plus

Identifies the components and controls on the machine's control box.

15.2 Overview of air compressor DT4.8 230 V

Diagram and labels for the DT4.8 air compressor components.

15.3 Overview of water manifold RITMO L plus

Diagram and labels for the water manifold components.

16 Connections RITMO L plus

16.1 Connections for water, mortar hose and air

Illustrates and labels the connections for water, air, and mortar hose.

17 Operating modes

17.1 Pump motor selector switch

Explains the three operating modes of the pump motor selector switch.

17.2 Water selector switch

Describes the two application areas for the water selector switch.

17.3 Potentiometer

Explains how to adjust motor speed and delivery rate using the potentiometer.

18 Accessories for machine

18.1 Parts from accessories pack Item no. 00246445

Details specific parts included in accessories pack item number 00246445.

19 Accessories

20 Intended use of fitting block

20.1 Purpose of fitting block

Describes the primary use and application range of the fitting block.

20.2 Purpose of solenoid valve

Explains the application range for solenoid valves for various media.

20.3 Purpose of flowmeter

Describes the function of the flowmeter for measuring liquid and gas flow.

21 Intended use of air compressor

21.1 Purpose of air compressor

Specifies the intended purpose of the air compressor and cautions for use.

21.2 Safety devices of air compressor

Highlights the importance of functioning safety devices for the air compressor.

21.3 General setup of the air compressor

Provides guidelines for setting up the air compressor in various environments.

21.4 Hot surface on the air compressor

Warns about hot surfaces on the compressor and the risk of injury.

22 Description of the PFT pressure booster pump (accessories)

22.1 Application area of pressure booster pump

Explains the primary uses of the pressure booster pump, including as a high-pressure pump.

22.2 Proper use of the machine

Provides cautions for the proper use of the pressure booster pump, emphasizing clean water.

23 Preparation of pressure booster pump (accessories)

24 Initial operation, filling the pump

24.1 Putting the pressure booster pump into operation

Instructions for initial setup and operation of the pressure booster pump.

25 Brief description of RITMO L plus

26 Material

26.1 Flow characteristics of RITMO L plus

Discusses flow characteristics of different pump units and recommendations for hose length.

27 Mortar pressure gauge

28 Safety regulations

29 Transport, packaging and storage

29.1 Safety instructions for transport

Provides safety guidelines for improper transport and suspended loads.

29.2 Closing the motor tilt flange

Details the danger of crushing when closing the motor tilt flange.

29.3 Closing the snap lock before transport

Ensures the snap lock is closed on the gear motor and hopper when the machine is moving.

29.4 Transport checklist

Instructions for inspecting goods for damage and missing parts upon delivery.

29.5 Transport in individual parts

Steps for disassembling the machine into individual components for easier transport.

29.6 Transport by car

Safety instructions for securing loads properly during road transport.

29.7 Transportation of operational machines

Safety precautions for transporting operational machines, including depressurizing hoses.

30 Packaging

31 Operation

31.1 Safety

Basic safety information for operating the machine, emphasizing proper procedure and environment.

32 Preparation of the machine

Personal Protective Equipment

Mandatory protective gear for machine operators.

Machine Setup and Safety

Instructions for stable installation and hazards associated with the mixing shaft.

33 Connection to the 230 V power supply

33.1 Connection to power distributor

Instructions for connecting the machine to a compliant power distributor, including safety requirements.

33.2 Motor connecting cable for pump motor

Guidance on connecting the motor cable to the gear motor.

33.3 Checking the dirt trap screen

Procedure for checking and cleaning the dirt trap screen in the pressure reducer.

33.4 Water supply connection

Steps for connecting the water supply, including checking screens and hoses.

33.5 Water from water barrel connection

Instructions for connecting a water barrel using a booster pump.

34 Switching on RITMO L plus

34.1 Putting RITMO L plus into operation

Steps to put the RITMO L plus into operation by setting switches and connecting the water hose.

34.2 Presetting the water flow rate

Guide to setting the water flow rate using the water manifold and flowmeter.

34.3 Watering the mixing zone

Instructions for flushing the pump with water to facilitate startup.

35 Mortar pressure gauge

36 Hazardous dust

37 DUSTCATCHER RITMO L plus SET

38 DUSTCATCHER attachment RITMO L plus SET

39 Filling the material hopper with dry material

40 Monitoring the machine

41 Putting the machine into operation

41.1 Checking the mortar consistency

Procedure for checking mortar consistency using an inspection tube.

41.2 Switching on the RITMO L plus with material

Steps for switching on the machine with material, including consistency check.

42 Potentiometer

43 Mortar hoses

43.1 Preparing the mortar hoses

Steps for preparing mortar hoses, including connecting, flushing, and emptying.

43.2 Connecting the mortar hose

Instructions for connecting the mortar hose to the pressure gauge and laying it correctly.

44 Compressed air supply

44.1 Connecting the air hose

Guidance on connecting the compressed air hose to the air fitting.

44.2 Connecting the spray gun

Steps for connecting the compressed air hose to the spray gun and then to the mortar hose.

44.3 Switching on the air compressor

Instructions for plugging in and switching on the air compressor.

44.4 Switching on the vibrator

How to connect and switch on the vibrator if needed.

45 Applying mortar

45.1 Opening the air tap on the spray gun

Steps to start applying mortar by turning switches and opening the air valve on the spray gun.

45.2 Interruption of work

Procedure for brief work interruptions, including closing the air valve.

45.3 In the event of a work stoppage; pause

Steps for a longer work stoppage, involving closing the air valve and switching off the machine.

45.4 Switching off the air compressor

Procedure for safely switching off the air compressor after use.

46 Remote control

46.1 Using the remote control without spray gun

Instructions for operating the machine without compressed air using a remote control.

47 Working with pastes

47.1 Recommended accessories for pastes

Lists recommended accessories for working with pastes, including an air compressor.

47.2 Working with pastes

Steps for working with pastes, including switching to 'Without water' mode.

48 Measures to be taken in the event of a water supply failure

49 Shutting down RITMO L plus in an emergency

49.1 Emergency OFF switch

Procedure for emergency shutdown using the main switch and securing it.

50 Measures to be taken in the event of a power failure

50.1 Turning the main switch to position 0

Steps to take when a power failure occurs, including turning off the main switch.

50.2 Discharging mortar pressure

Procedure for safely discharging any remaining mortar pressure.

50.3 Switching on the machine again after a power failure

Steps to restart the machine after a power failure, considering the undervoltage trigger.

51 Troubleshooting

51.1 Dealing with malfunctions

General rules and procedures for dealing with machine malfunctions.

51.2 Fault displays

Explains how the frequency converter display indicates faults.

51.3 Malfunctions

Introduction to the chapter detailing causes and solutions for malfunctions.

51.4 Safety

Personal protective equipment required for maintenance and troubleshooting tasks.

51.5 Table of malfunctions

A table listing malfunctions, their possible causes, solutions, and who performs them.

52 Pumping stopped; blockage

Malfunctions and Causes

Details malfunctions like 'Thick-thin mortar flow' and 'Water level rises', and their causes.

52.1 Remedying hose blockages; Signs of blockages

Identifies signs of hose blockages and who can perform remedies.

53 Clearing hose blockages

53.1 Running pump motor briefly in reverse

Procedure for clearing blockages by briefly running the pump motor in reverse.

52.2 Causes of clogged hoses

Lists common causes for clogged hoses, such as worn hoses or interruptions.

52.3 Pre-existing damage on mortar hose

Notes on potential damage to mortar hoses due to blockages.

53.2 Risk of injury to due overpressure

Warns about the danger of overpressure and injury when handling mortar hoses.

54 End of shift; Cleaning

54.1 Switching off the energy supplies

Procedure for safely switching off all electrical power supplies and securing them.

54.2 Cleaning RITMO

Safety precautions for cleaning the machine, avoiding water on sensitive parts.

54.3 Checking the mortar pressure

Steps to check mortar pressure is at 0 bar before opening components.

54.4 Cleaning the mortar hose

Procedure for cleaning mortar hoses using a cleaner coupling and sponge ball.

54.5 Coupling the water hose

Instructions for coupling the water hose to the mixing tube.

54.6 Clean mixing tube.

Steps for cleaning the mixing tube, including removing the mixing shaft.

54.7 Inserting the mixing tube cleaner

Instructions for inserting the mixing tube cleaner with scrapers pointing downwards.

54.8 Cleaning the mixing tube RITMO

Procedure for cleaning the mixing tube by running the machine briefly.

54.9 Placing the machine on its rear

Note on placing the machine on its rear for easier pump replacement or cleaning.

54.10 Cleaning the rubber mixing zone

Steps for cleaning the rubber mixing zone and pump unit.

54.11 Inserting the mixing shaft

Instructions for inserting the mixing shaft and checking wear.

54.12 Cleaning the material hopper

Note on cleaning the material hopper with a water hose after material removal.

55 Replacing the pump; Cleaning the pump

55.1 Placing the machine on its rear

Procedure for placing the machine on its rear for easier pump replacement or cleaning.

56 Switching off RITMO L plus

57 Measures to be taken if there is a risk of frost

Frost Protection Measures

Steps to take to protect the machine from frost damage by draining water.

57.1 Blowing the water manifold dry

Procedure for drying the water manifold using compressed air.

57.2 Blowing the water manifold RITMO L plus dry

Steps to blow dry the water manifold of the RITMO L plus using compressed air.

58 Maintenance

58.1 Safety

General safety guidelines for personnel performing maintenance work.

58.2 Removing the connection cable

Instructions for safely removing the electrical connection cable.

58.3 Environmental protection

Guidelines for environmentally sound maintenance practices, including lubricant disposal.

58.4 Maintenance plan

Overview of recommended maintenance tasks and intervals for optimal operation.

59 Maintenance tasks

59.1 Dirt trap screen

Procedure for daily cleaning and checking of the dirt trap screen in the water inlet.

59.1.1 Dirt trap screen

Procedure for cleaning the dirt trap screen in the pressure reducing valve.

59.2 Pressure reducing valve

Instructions for checking the setting of the pressure reducing valve.

59.3 Checking the pressure switch

Notes on replacing the water pressure switch if blockages occur.

59.3.1 Water pressure switch

Notes on replacing the water pressure switch if blockages occur.

59.4 Pressure switch on the compressor

Details pressure switch settings for the compressor and plastering machine.

59.5 Cleaning the air compressor slide control; air filter

Steps for cleaning the air compressor's pre-filter and filter insert.

59.6 After performing maintenance

Steps to perform after maintenance is completed before switching the machine back on.

60 Disassembly

60.1 Safety

Safety guidelines for personnel and electrical systems during disassembly.

60.2 Disassembly

Procedure for decommissioning, cleaning, and dismantling the machine according to regulations.

61 Disposal

PFT RITMO L plus Specifications

General IconGeneral
Delivery pressureup to 25 bar
Dimensions (L x W x H)1, 650 x 750 x 1, 150 mm
Weight180 kg
Max. Pressure25 bar
Rotor/StatorD4-3
Engine Power4 kW

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