PFT RITMO L plus User Manual (English)

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Contents

2020-11-09

Operating manual

Mixing pump RITMO L plus FC-230V

Overview – Operation

Item number of operating manual: 00627846

Read the operating manual prior to beginning any work!

Table of Contents3
EC Declaration of Conformity6
Testing7
Testing by Machine Operator7
Periodic Inspection7
General Information7
Information Regarding the Operating Manual7
Information Regarding the Operating7
Manual7
Keep the Manual for Later Use8
Layout8
Spare Part Lists8
Accessories9
Technical Data9
General Specifications9
Electrical Data RITMO L Plus10
Output Values RITMO L Plus B4-2Wf10
Output Values RITMO L Plus SD6-310
Output Values RITMO L Plus SD6-3 Soft10
Compressor DT4.811
Operating Requirements11
Connection Values for Water11
Sound Power Level11
Vibrations11
EMC Test11
Dimensions12
Type Plate12
Quality Control Sticker12
Structure RITMO L Plus13
Overview RITMO L Plus13
View from Rear RITMO L Plus14
Assembles RITMO L Plus14
Gear Motor with Material Hopper and Pump Unit14
Gear Motor14
Chassis with Compressor and Control Box15
Description of Assemblies15
Overview of Control Box RITMO L Plus15
Overview of Air Compressor DT4.8 230V16
Overview of Water Manifold RITMO L Plus16
Connections RITMO L Plus17
Connections for Water, Mortar Hose and Air17
Operating Modes17
Pump Motor Selector Switch17
Water Selector Switch17
Potentiometer17
Accessories for Machine18
Parts from Accessories Pack Item no20
Accessories20
Intended Use of Fitting Block21
Purpose of Fitting Block21
Purpose of Solenoid Valve21
Purpose of Flowmeter21
Intended Use of Air Compressor22
Purpose of Air Compressor22
Safety Devices of Air Compressor23
General Setup of the Air Compressor23
Hot Surface on the Air Compressor23
Description of the PFT Pressure Booster Pump (Accessories)24
Application Area of Pressure Booster Pump24
Proper Use of the Machine24
Preparation of Pressure Booster Pump (Accessories)25
Initial Operation, Filling the Pump25
Putting the Pressure Booster Pump into Operation25
Brief Description of RITMO L Plus26
Material27
Flow Characteristics of RITMO L Plus27
Mortar Pressure Gauge27
Safety Regulations27
Transport, Packaging and Storage28
Safety Instructions for Transport28
Closing the Motor Tilt Flange28
Closing the Snap Lock before Transport29
Transport Checklist29
Transport in Individual Parts29
Transport by Car30
Transportation of Operational Machines30
Packaging30
Operation31
Safety31
Preparation of the Machine32
Connection to the 230V Power Supply33
Connection to Power Distributor33
Motor Connecting Cable for Pump Motor33
Checking the Dirt Trap Screen33
Water Supply Connection34
Water from Water Barrel Connection34
Switching on RITMO L Plus35
Putting RITMO L Plus into Operation35
Presetting the Water Flow Rate35
Watering the Mixing Zone36
Mortar Pressure Gauge36
Hazardous Dust36
DUSTCATCHER RITMO L Plus SET37
DUSTCATCHER Attachment RITMO L Plus SET37
Filling the Material Hopper with Dry Material37
Monitoring the Machine37
Putting the Machine into Operation38
Checking the Mortar Consistency38
Switching on the RITMO L Plus with Material38
Potentiometer38
Mortar Hoses39
Preparing the Mortar Hoses39
Connecting the Mortar Hose39
Compressed Air Supply40
Connecting the Air Hose40
Connecting the Spray Gun40
Switching on the Air Compressor40
Switching on the Vibrator40
Applying Mortar41
Opening the Air Tap on the Spray Gun41
Interruption of Work42
In the Event of a Work Stoppage / Pause42
Switching off the Air Compressor43
Remote Control43
Using the Remote Control Without Spray Gun43
Working with Pastes43
Recommended Accessories for Pastes43
Working with Pastes44
Measures to be Taken in the Event of a Water Supply Failure44
Shutting down RITMO L Plus in an Emergency45
Emergency off Switch45
Measures to be Taken in the Event of a Power Failure45
Turning the Main Switch to Position "045
Discharging Mortar Pressure46
Switching on the Machine Again after a Power Failure46
Troubleshooting47
Dealing with Malfunctions47
Fault Displays47
Malfunctions47
Safety48
Table of Malfunctions48
Pumping Stopped / Blockage50
Remedying Hose Blockages / Signs of Blockages50
Causes of Clogged Hoses51
Pre-Existing Damage on Mortar Hose51
Clearing Hose Blockages51
Running Pump Motor Briefly in Reverse51
Risk of Injury to Due Overpressure52
Switching on the Machine after Removing a Blockage53
End of Shift / Cleaning53
Switching off the Energy Supplies53
Cleaning RITMO53
Checking the Mortar Pressure54
Cleaning the Mortar Hose54
Coupling the Water Hose55
Clean Mixing Tube55
Inserting the Mixing Tube Cleaner56
Cleaning the Mixing Tube RITMO56
Placing the Machine on Its Rear57
Cleaning the Rubber Mixing Zone57
Inserting the Mixing Shaft58
Cleaning the Material Hopper58
Replacing the Pump / Cleaning the Pump58
Placing the Machine on Its Rear58
Switching off RITMO L Plus59
Measures to be Taken if There Is a Risk of Frost59
Blowing the Water Manifold Dry60
Blowing the Water Manifold RITMO L Plus Dry60
Maintenance61
Safety61
Removing the Connection Cable61
Environmental Protection62
Maintenance Plan62
Maintenance Tasks63
Dirt Trap Screen63
Pressure Reducing Valve63
Checking the Pressure Switch64
Pressure Switch on the Compressor64
Cleaning the Air Compressor Slide Control / Air Filter64
After Performing Maintenance66
Disassembly67
Safety67
Disassembly68
Disposal68
Index69

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PFT RITMO L plus Specifications

General

Delivery pressure	up to 25 bar
Dimensions (L x W x H)	1, 650 x 750 x 1, 150 mm
Weight	180 kg
Max. Pressure	25 bar
Rotor/Stator	D4-3
Engine Power	4 kW

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