Pit Boss PB0820D3 User Manual (English)

Questions and Answers:

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Jeffrey MartinAug 22, 2025
How to fix Pit Boss PB0820D3 Grill fire in fire pot that will not light?
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  Carrie BrandtAug 22, 2025
  If the fire pot in your Pit Boss Grill won't light, it could be due to several reasons. If the auger is not primed, especially after the first use or after emptying the hopper, the igniter might time out before pellets reach the fire pot; in this case, follow the Hopper Priming Procedure. A jammed auger motor could also be the problem; remove cooking components, turn the unit on to SMOKE, and check if the auger is feeding pellets into the fire pot. If not, assistance is needed. Lastly, the igniter itself may have failed; remove cooking components, turn the unit on to SMOKE, and check for heat above the fire pot and ensure the igniter protrudes about 13mm (0.5 inches) into the fire pot. If it's not working, use the Manual Start-up Procedure temporarily.
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raymondhoodAug 23, 2025
What to do if Pit Boss PB0820D3 temperature on SMOKE is too high?
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  Mark CaldwellAug 23, 2025
  If the temperature on the SMOKE setting of your Pit Boss Grill is too high, the "P" setting might be too low. To fix this, push the "P" SET button and increase the "P" setting.
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Craig PachecoAug 25, 2025
Why Pit Boss PB0820D3 will not achieve or maintain stable temperature?
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  olivia78Aug 26, 2025
  If your Pit Boss Grill isn't maintaining a stable temperature, several factors could be responsible. Insufficient airflow through the fire pot may be the cause; inspect the fire pot for ash build-up or obstructions, ensure the fan is working correctly and the air intake isn't blocked, and confirm the auger motor is functioning without blockages. A lack of fuel, poor fuel quality, or an obstruction in the feed system could also be the issue; check the fuel level in the hopper, and if the pellets are of poor quality or too long, remove them. The grill probe might also be dirty or damaged. If dirty, follow the cleaning instructions. Once these steps are complete, start the grill, set the temperature to SMOKE, wait for 10 minutes, and check that the flame is bright and vibrant.
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Jennifer SmithAug 27, 2025
How to prevent frequent flare-ups in Pit Boss Grill?
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  Paula CampbellAug 27, 2025
  To prevent frequent flare-ups in your Pit Boss Grill: 1. Try cooking at a lower temperature, keeping it under 176°C / 350°F when cooking highly greasy food. 2. Address grease build-up on cooking components by following the care and maintenance instructions.
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Dr. Tammy Sims DDSAug 27, 2025
Why is my Pit Boss PB0820D3 Grill producing too much smoke?
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  patrickwareAug 27, 2025
  If your Pit Boss Grill is producing excessive or discolored smoke, several factors could be the cause. Start by checking for grease build-up and cleaning the grill. Also, inspect the quality of the hardwood pellets; remove any moist pellets and replace them with dry ones. A blocked burn pot can also cause this issue, so clear it of any obstructions. Finally, ensure the fan has sufficient air intake and is free from blockages. Follow the maintenance instructions to clean the fan if necessary.
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robert83Aug 29, 2025
Why Pit Boss PB0820D3 has no power lights on the control board?
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  nleonAug 29, 2025
  If there are no power lights on the control board of your Pit Boss Grill, several factors could be the cause. First, ensure the Temperature Control Dial is not off; press the Power Button to confirm it glows blue, indicating a power connection, and then set the Temperature Control Dial to your desired temperature. Another possible cause is that the grill is not properly connected to a power source; ensure it's plugged into a working outlet and reset the breaker. Also, check that the GFCI is a minimum 10 Amp service. A blown fuse on the control board could also be the culprit; inspect the fuse for a broken or blackened wire and replace if necessary. Finally, the GFCI outlet may have been tripped, or the control board itself may be faulty, requiring replacement.
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williamscarlosAug 30, 2025
What to do if Pit Boss Grill shows "ErH" error code?
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  christinapierceAug 30, 2025
  If your Pit Boss grill displays the "ErH" error code, it means the unit has overheated, possibly due to a grease fire or excess fuel. Turn the unit off and allow it to cool. Then, follow the maintenance instructions. After maintenance, remove the pellets and confirm the positioning of all component parts. Once cooled, turn the unit back on and select the desired temperature. If the error code persists, further assistance is needed.
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Cynthia StaffordSep 1, 2025
What to do if Pit Boss PB0820D3 Grill produces excess or discolored smoke?
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  Rachael MartinezSep 1, 2025
  If your Pit Boss Grill is producing excessive or discolored smoke, it could be due to several reasons. Grease build-up may be the cause, so follow the care and maintenance instructions. The quality of the wood pellets could also be a factor; remove any moist wood pellets from the hopper, clean it out, and replace them with dry wood pellets. A blocked fire pot could also be the culprit; clear the fire pot of any moist wood pellets and follow the Hopper Priming Procedure. Finally, insufficient air intake for the fan may be the issue; check the fan to ensure it is working properly and that the air intake is not blocked, and follow the care and maintenance instructions if it's dirty.
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Alan BishopSep 2, 2025
What does flashing temperature on Pit Boss PB0820D3 Grill LCD screen mean?
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  johnmcdonaldSep 2, 2025
  A flashing temperature on the LCD screen of your Pit Boss Grill indicates that the grill temperature is below 65°C / 150°F. This is not an error, but it does suggest a risk that the fire could go out. Check the hopper for sufficient fuel or for any obstruction in the feed system. Remove the pellets and follow the care and maintenance instructions. Also, check the grill probe and clean it if it is dirty. Inspect the fire pot for ash build-up or obstructions, and ensure the fan is working properly with no blockage of air intake. Finally, verify that the auger motor is rotating and there is no blockage in the auger tube.
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Dr. Nicholas Smith DVMSep 3, 2025
What does flashing dots on Pit Boss PB0820D3 Grill LCD screen mean?
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  Rose EscobarSep 3, 2025
  Flashing dots on the LCD screen of your Pit Boss Grill indicate that the unit has power and is in Start-Up mode with the igniter on. This is not an error. The igniter will turn off after five minutes, and once the flashing dots disappear, the grill will begin adjusting to the selected temperature.

Pit Boss PB0820D3 Specifications

General

Temperature Range	180°F to 500°F
Fuel Type	Wood Pellets
Material	Steel
Grill Category	Pellet Grill
Cooking Area	820 sq in
Ignition	Electric
Warranty	5-year

Summary

Safety Information

Dangers and Warnings

Key dangers and warnings to consider for safe operation of the grill.

Disposal of Ashes

Guidelines for safely disposing of ashes after use, ensuring proper cooling and containment.

Wood Pellet Fuel

Information on the type of fuel to use, storage recommendations, and fuel specifications.

Creosote

Explanation of creosote formation due to improper operation and cleaning methods.

Carbon Monoxide

Information on carbon monoxide risks, symptoms, and prevention measures.

Parts and Specifications

Electric Requirements

Details on power requirements, voltage, wattage, and plug type for the appliance.

Assembly Instructions

Assembly Preparation

Steps to prepare before assembling the grill, including checking parts.

Mounting the Wheels to the Legs

Instructions for attaching the wheels to the grill's support legs.

Mounting the Legs to Main Barrel

Instructions for attaching the grill legs to the main barrel assembly.

Securing the Lid Stopper

Instructions for attaching the lid stopper to the main barrel.

Assembling the Lid Handle

Instructions for assembling and attaching the grill lid handle.

Mounting Side Shelf Handle and Serving Tray

Instructions for mounting the side shelf handle and attaching the serving tray.

Securing the Chimney

Instructions for attaching the grill chimney and gasket to the barrel.

Installing the Front Shelf Brackets

Instructions for attaching the front shelf brackets to the grill barrel.

Mounting the Front Shelf

Instructions for attaching the front shelf to the brackets.

Securing the Bottle Opener

Instructions for attaching the bottle opener to the hopper side.

Installing the Cooking Components

Instructions for installing cooking racks and the flame broiler.

Placing the Grease Bucket

Instructions for placing the grease bucket on the barrel end.

Connecting to a Power Source

Guide to connecting the grill to a standard or GFCI power outlet.

Operating Instructions

Grill Environment

Factors affecting grill performance and recommendations for setup location.

Cold Weather Cooking

Tips and suggestions for enjoying grilling in cold weather conditions.

Hot Weather Cooking

Tips and suggestions for adjusting grilling in hot weather conditions.

Grill Temperature Ranges

Explanation of different temperature settings and their optimal uses.

Understanding the Probes

Explanation of the grill probe and meat probe functions and placement.

Understanding the Control Board

Guide to the grill's control panel, buttons, and digital display.

Understanding the "P" Setting

Explanation of the 'P' setting for fine-tuning auger cycles in smoke mode.

Hopper Priming Procedure

Steps to prime the hopper before first use or after running out of pellets.

First Use - Grill Burn-Off

Procedure for initial grill burn-off before cooking for the first time.

Automatic Start-Up Procedure

Step-by-step guide for automatically starting the grill.

Igniter Failure Procedure

Troubleshooting steps if the electric igniter fails or the flame dies out.

Manual Start-Up Procedure

Alternative method to start the grill manually using a fire starter.

Shutting Off Your Grill

Procedure for safely turning off the grill and initiating the cool-down cycle.

Care and Maintenance

Hopper Assembly Cleaning

Instructions for cleaning the hopper assembly and drop chute.

Probe Care

Guidelines for cleaning and maintaining grill and meat probes to prevent damage.

Inside Surfaces Cleaning

How to clean the interior surfaces, fire pot, and grease tray.

Outside Surfaces Care

Instructions for cleaning and protecting the exterior surfaces and painted finishes.

Using Wood Pellet Fuel

Information on different wood pellet flavors, properties, and storage.

Cooking Guidelines

Tips and Techniques

Food Safety

Essential food safety practices for handling and preparing food for grilling.

Cooking Preparation

Steps for preparing ingredients, fuel, and the cooking area before grilling.

Grilling Tips and Techniques

Practical advice for improving grilling results, such as infusing smoke flavor.

Troubleshooting

Electrical Wire Diagram

Grill Replacement Parts

Warranty

Conditions

Terms and conditions of the limited warranty coverage for the grill.

Exceptions

Conditions and situations not covered by the limited warranty.

Ordering Replacement Parts

Instructions and contact information for ordering replacement parts.

Contact Customer Care

Contact information for customer support and inquiries.

Warranty Service

Procedures for obtaining warranty service, including proof of purchase.

Accessories Sold Separately

Recipes

Classic Brisket

Recipe for preparing classic beef brisket, including ingredients and instructions.

Sausage with Mango Chutney

Recipe for sausage with mango chutney, including ingredients and preparation.

Blue Cheese Steak

Recipe for steak with blue cheese and onions, including preparation steps.

BBQ Ribs

Recipe for preparing BBQ ribs, including ingredients, instructions, and variations.

Mom's Juicy Hamburgers

Recipe for making juicy hamburgers with beef or buffalo.

Sirloin Steak with Sweet Onion & Peppers

Recipe for sirloin steak with sweet onions and peppers.

Cornish Hens with Mandarin Rice

Recipe for Cornish hens with mandarin rice, including preparation steps.

Shrimp Kabobs with Curry Butter

Recipe for shrimp kabobs with curry butter, including ingredients and cooking tips.

Whole Smoked Turkey

Recipe for smoking a whole turkey, including preparation and cooking instructions.

Beer Can Chicken

Recipe for beer can chicken, including preparation and cooking methods.

Easy Ranch Chicken Satay

Recipe for chicken satay using ranch dressing and skewers.

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