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Polaris 850 MATRYX SWITCHBACK ASSAULT 146 2021 User Manual

Polaris 850 MATRYX SWITCHBACK ASSAULT 146 2021
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IX
9850064 R03 - 2021 650 / 850 Matryx Trail Performance / Crossover Snowmobile Service Manual
© Copyright Polaris Inc.
IX.1
650 Chaincase Gearing
Stock Settings - 2021 ............................................... 6.6
650 Engine
Model Number Matrix - 2021.....................................3.48
7S Display
Installation .......................................................... 10.56
Overview ............................................................ 10.55
Pinout ................................................................ 10.58
Removal............................................................. 10.55
850 Chaincase Gearing
Stock Settings - 2021 ............................................... 6.6
850 Engine
Model Number Matrix - 2021.....................................3.49
A
Adhesive Application Process ......................................9.30
Adhesive Applicator Kits .............................................9.29
Air Box
Installation .......................................................... 3.146
Removal............................................................. 3.143
Air Intake
Assembly View .................................................... 3.139
Air Intake Plenum
Installation .......................................................... 3.140
Removal............................................................. 3.140
Air Intake Tube
Installation .......................................................... 3.142
Removal............................................................. 3.141
B
Backshifting .............................................................. 7.4
Battery
AGM
Charging - Deeply Discharged ............................. 10.49
Charging - Low Charge....................................... 10.49
AGM Dry Shipped
Charging ......................................................... 10.48
Testing ............................................................ 10.48
AGM Low Maintenance
Charging ......................................................... 10.49
Testing ............................................................ 10.50
Battery Activation ..........................................2.57, 10.46
Battery Tender Port........................................2.59, 10.52
Charging / Off Season Storage.........................2.59, 10.52
Conductance Analyzer .......................................... 10.50
Installation ...................................................2.56, 10.43
Load Test ........................................................... 10.51
Open Circuit Voltage (OCV) .................................... 10.51
Removal......................................................2.55, 10.42
Specific Gravity Test ............................................. 10.51
Battery Bracket
Assembly View .................................................... 10.83
Battery Harness
Routing .............................................................. 10.86
Battery Maintenance
AGM Dry Shipped .........................................2.54, 10.48
AGM Low Maintenance ......................................... 10.50
Lead Acid Low Maintenance .....................................2.54
Battery/Electrical System Storage .................................2.64
Belt Burning Diagnosis ...............................................1.74
Belt Deflection
Adjustment ................................................... 2.26, 7.29
Inspection..................................................... 2.26, 7.29
Belt Inspection........................................................... 7.9
Belt-To-Sheave Clearance
Adjustment ...........................................................7.23
Bottom End
General Information ................................................3.84
Brake Caliper
Piston / Seal Replacement .......................................6.43
Brake Disc
Inspection.............................................................6.45
Replacement.........................................................6.45
Brake Lever / Master Cylinder Service ...........................6.38
Brake Line
Brake Line Routing .................................................6.46
Brake System
Assembly View ......................................................6.32
Brake Bleeding .............................................. 2.38, 6.36
Pad Inspection / Replacement...................................6.38
Warnings / Cautions................................................6.31
Break-In
Track .................................................................... 2.6
Bulkhead Floor Plate
Installation ............................................................9.35
Removal...............................................................9.35
C
Capacitors
Ground Speed ..................................................... 10.82
Measuring Capacitance ......................................... 10.82
Chaincase ...............................................................2.64
Assembly .............................................................6.16
Assembly View ....................................................... 6.9
Cover Service........................................................6.16
Cover Torque Pattern ..............................................6.13
Disassembly .........................................................6.13
Housing Installation ................................................6.21
Housing Removal ...................................................6.19
Oil Level Check.............................................. 2.33, 6.10
Right Fender Access Screws ....................................6.13
Chaincase Cover Gasket
Orientation............................................................6.12
Chaincase Vent Line
Vent Line Routing ...................................................6.24
Chassis
Adhesive Application Patterns...................................9.31
Bonded Component Overview...................................9.28
Bonded Component Service .....................................9.28
Bonded Component Surface Preparation ....................9.29
General Cautions and Notes ...................................... 9.3
Chassis Harness
Component Locations .............................................10.7
Retention Locations ................................................10.8
Routing ................................................................10.9
Circuit Diagram
Next-Gen Service Power Harness............................ 10.94
Circuit Diagrams
Diagram Viewing .................................................. 10.94
Cleanfire Fuel Injection
Fuel Hose Quick Disconnect Fittings ........................... 5.9
Ignition Coil Packs ..................................................4.10
Overview ............................................................... 4.6
PERC Forward Operation ........................................4.20
PERC Operation ....................................................4.20
PERC Overview .....................................................4.20
PERC Troubleshooting Notes ...................................4.20
T-MAP Sensor ........................................................ 4.8
INDEX

Table of Contents

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Polaris 850 MATRYX SWITCHBACK ASSAULT 146 2021 Specifications

General IconGeneral
BrandPolaris
Model850 MATRYX SWITCHBACK ASSAULT 146 2021
CategorySnowmobiles
LanguageEnglish

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