Polaris ACE 900 2017 User Manual

3
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
3.37
6. In sequence, torque the coupler bracket fasteners to
specification.
TORQUE
Engine / Transmission Mounting Bolts (In Sequence):
Step 1-2 Pre-Torque 5 ft-lbs (7 Nm)
Step 1-2 45 ft-lbs (61 Nm)
Step 3-6 Pre-Torque 5 ft-lbs (7 Nm)
Step 7-10 45 ft-lbs (61 Nm)
7. Remove the thin block of wood under the engine
assembly if you placed on there for engine removal.
8. Install the positive and negative cables going to the
starter. Torque fasteners to specification.
TORQUE
Starter Cable Fasteners
30 in-lb (4 Nm)
9. Install the seven bolts retaining the inner clutch cover.
Torque bolts to specification.
TORQUE
Inner Clutch Cover Fasteners
10 ft-lb (14 Nm)
10.Install the drive clutch on the vehicle. Torque
mounting bolt to specification.
TORQUE
Drive Clutch Bolt
96 ft-lb (130 Nm)
11. Install the driven clutch and the belt. Torque bolt to
specification.
TORQUE
Driven Clutch Bolt
55 ft-lb (75 Nm)
12.Install the PVT outer cover screws. Torque screws to
specification.
TORQUE
Inner Clutch Cover Fasteners
54 in-lb (5 Nm)
13.Install the four fasteners retaining the intake manifold
to the engine and the one to retain the bottom of the
intake manifold to the transmission bracket.
TORQUE
Intake Manifold Mounting Fasteners:
To Engine: 17 ft-lb (23 Nm)
Lower: 22 ft-lb (30 Nm)
14.Install the two fuel rail mounting fasteners. Torque
fasteners to specification.
TORQUE
Fuel Rail Mounting Fasteners
5 ft-lb (7 Nm)
15.Reconnect and properly route the following electrical
components:
q
ETC
t
Transmission Switch
w
TMAP
y
Speed Sensor
e
Engine Temperature
Sensor
Diff Relay (if equipped)
r
CPS
ENGINE / COOLING SYSTEM

Polaris ACE 900 2017 Specifications

General

Brand	Polaris
Model	ACE 900 2017
Category	Offroad Vehicle
Language	English