7.16
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
10.Install new brake caliper mounting bolts and torque to
specification.
TORQUE
Front Caliper Mounting Bolts:
30 ft-lbs (54 Nm)
CAUTION
New bolts have a pre-applied locking agent which is
destroyed upon removal. Always use new brake caliper
mounting bolts upon assembly.
11. Install the steering tie rod end
y
onto the front
bearing carrier.
NOTE
Refer to the photo below to ensure proper placement of
the tie rod end.
12.Torque the tie rod end fastener
u
to specification and
install a new cotter pin
i
.
TORQUE
Tie Rod End Fastener:
42 ft-lbs (57 Nm)
13.Torque wheel hub nut
o
to specification and install a
new cotter pin
a
. Tighten nut slightly if necessary to
align cotter pin holes. Bend both ends of cotter pin
around end of spindle in different directions.
TORQUE
Wheel Hub Castle Nut:
110 ft-lbs (149Nm)
14.Install wheel and four wheel nuts. Torque wheel nuts
to specification.
TORQUE
Aluminum Wheels:
30 ft-lbs + 90° (41 Nm)
15.Rotate wheel and check for smooth operation.
FINAL DRIVE
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