IX
9929422 R02 - 2017-2019 ACE 900 Service Manual
© Copyright Polaris Industries Inc.
IX.1
A
Air Box / Air Filter
Assembly View ....................................... 2.35, 3.12, 4.28
Removal / Installation ...................................... 3.13, 4.29
Air Filter
Pre-Filter Service ...................................................2.33
Service ................................................................2.34
Air Intake Duct Drain ..................................................2.34
Alignment
Wheel ..................................................................2.42
Authorization
Reflash ................................................................4.50
AWD
Diagnosis .............................................................7.29
Operation .............................................................7.28
B
Balance Shaft
Installation ............................................................3.74
Removal / Inspection...............................................3.58
Ball Joint
Installation ............................................................8.26
Removal...............................................................8.25
Service Preparation ................................................8.25
Battery
Extreme Use ....................................................... 11.43
Installation .......................................................... 11.41
Load Test ........................................................... 11.42
Maintenance .........................................................2.48
Removal............................................................. 11.40
Specifications ...................................................... 11.39
Storage .............................................................. 11.42
Tester ................................................................ 11.42
Testing ............................................................... 11.42
Battery Charging Procedure ...................................... 11.43
Body
Torque Specifications ..............................................10.3
Body Assembly View
Floor and Rocker Panels........................................ 10.11
Front Bumper ........................................................10.7
Front Cab / Fenders .............................................. 10.10
Front Storage Box ..................................................10.9
Rear Bumper....................................................... 10.12
Rear Cargo Box / Fenders...................................... 10.13
Upper Cab / Dash...................................................10.8
Brake Burnishing............................................... 9.17, 9.24
Brake Fluid Inspection ................................................2.47
Brake Light Switch................................................... 11.30
Brake Pad Inspection .................................................2.47
Brake Pedal, Installation .............................................. 9.9
Brake Pedal, Removal................................................. 9.9
Brake System
Torque Specifications ............................................... 9.3
Brake System, Operation ............................................. 9.5
Brakes
Bleeding................................................................ 9.8
Fluid Change.......................................................... 9.8
Hose / Fitting Inspection ..........................................2.47
System View .......................................................... 9.4
Break Even Test...................................................... 11.35
Break-In Period.........................................................2.18
Break-Out
Wiring Diagrams .................................................... 11.6
C
Cam Chain Tensioner
Inspection.............................................................2.24
Camshaft
Inspection.............................................................3.42
Installation ............................................................3.84
Removal...............................................................3.40
Sprocket Inspection ................................................3.42
Timing..................................................................3.84
Camshaft Timing
Quick Reference ....................................................3.88
CAN ..................................................................... 11.62
System Testing .................................................... 11.62
Charging System
Testing ............................................................... 11.35
Testing Flow Chart................................................ 11.38
Chassis Harness
Break-Out Diagrams ............................................... 11.6
Clutch Chart .........................................................1.7, 5.2
2019 ACE 900 ....................................................... 1.11
Combustion Chamber Cleaning....................................3.47
Connecting Rod
Assembly .............................................................3.71
Inspection.............................................................3.67
Connector.............................................................. 11.11
Continuity .............................................................. 11.12
Conversion Table ......................................................1.16
Coolant
Drain / Fill .............................................................2.29
Level Inspection .....................................................2.28
Cooling Fan Bypass Test .......................................... 11.46
Cooling System.........................................................3.18
Bleeding...............................................................3.22
Coolant Strength and Type .......................................2.27
Cooling System......................................................3.19
Hoses ..................................................................2.30
Overview ..............................................................2.27
Troubleshooting .....................................................3.96
Cooling System Pressure Test .....................................3.19
Crankcase
Assembly .............................................................3.75
Disassembly .........................................................3.55
Inspection.............................................................3.61
Crankcase Preparation
Lower ..................................................................3.75
Upper ..................................................................3.70
Crankshaft
Installation ............................................................3.73
Removal / Inspection...............................................3.59
Crankshaft Bearing Journal .........................................3.59
Crankshaft Position Sensor (CPS)
Overview ..............................................................4.32
Replacement.........................................................4.35
Test .....................................................................4.32
Crankshaft PTO Seal
Installation ............................................................3.30
Removal...............................................................3.30
Replacement.........................................................3.30
Current ................................................................. 11.15
Current Draw - Key Off ............................................. 11.34
CV Joint / Boot
CV Joint Replacement (Inner) ...................................7.22
Replacement (Outer) ..............................................7.20
Cylinder
Inspection.............................................................3.63
Installation ............................................................3.72
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