IX.2
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
Installation (rear) ....................................................9.30
Removal (front) ......................................................9.17
Removal (rear).......................................................9.25
Caliper.
Inspection (front) ....................................................9.20
Camshaft
Inspection.............................................................3.40
Inspection (1000) ...................................................3.97
Installation ............................................................3.82
Installation / Timing............................................... 3.137
Removal....................................................... 3.38, 3.94
Sprocket Inspection ........................................ 3.40, 3.96
Timing..................................................................3.82
Camshaft Timing
Quick Reference ....................................................3.86
Camshaft Timing - Quick Reference ............................ 3.141
CAN ..................................................................... 11.36
Cargo Box ............................................................. 10.16
Removal............................................................. 10.20
Carrier Bearing
Replacement (rear).................................................. 7.7
Charging System
Stator Tests......................................................... 11.16
Testing Flow Chart................................................ 11.18
Chassis / Main Frame............................................... 10.10
Chassis / Main Frame - 4 900..................................... 10.11
Circuit Breaker Circuits ............................................. 11.32
Clutch
Starter One Way .................................................. 3.133
Clutch Charts ............................................................ 5.4
Combustion Chamber .............................................. 3.101
Combustion Chamber Cleaning....................................3.45
Connecting Rod
Assembly .............................................................3.69
Inspection.............................................................3.64
Connecting Rod Assembly ........................................ 3.125
Connecting Rod Inspection........................................ 3.119
Console
Removal............................................................. 10.21
Removal - 4 seater ............................................... 10.21
Control Arm
Installation (rear) ....................................................8.21
Replacement (rear).................................................8.20
Conversion Table ......................................................1.31
Coolant
Drain / Fill .............................................................2.20
Coolant Temperature Sensor ..................................... 11.24
Cooling System
Bleeding...............................................................3.16
Break-Out Diagram............................................... 11.38
Coolant Level Inspection..........................................2.18
Coolant Strength and Type .......................................2.18
Coolant Temperature Sensor .................................. 11.24
Hoses ..................................................................2.19
Overview ..............................................................2.18
Pressure Test ................................................ 2.19, 3.13
Radiator Cap Test...................................................3.14
Specification .........................................................3.13
CPS .......................................................................4.22
Crankcase
Assembly ....................................................3.74, 3.130
Disassembly .........................................................3.53
Disassembly / Inspection ....................................... 3.109
Inspection.............................................................3.59
Crankcase Preparation
Lower ..................................................................3.73
Upper ..................................................................3.68
Crankshaft
Connecting Rod Bearing Selection ........................... 3.122
Connecting Rod Inspection..................................... 3.119
Installation ...................................................3.71, 3.127
Main Bearing Selection.......................................... 3.122
Removal / Inspection......................................3.56, 3.112
Crankshaft Bearing Journal .........................................3.56
Crankshaft Position Sensor
Replacement.........................................................4.23
Test .....................................................................4.22
Crankshaft Position Sensor (CPS) ................................4.22
Current Draw Test ................................................... 11.20
CV Joint / Boot
CV Joint Replacement (Inner) ...................................7.17
Replacement (Outer) ..............................................7.14
Cylinder
Inspection....................................................3.60, 3.115
Installation ...................................................3.70, 3.126
Removal......................................................3.60, 3.116
Cylinder Head
Assembly ....................................................3.79, 3.135
Disassembly ................................................. 3.43, 3.99
Inspection.............................................................3.42
Installation ...................................................3.81, 3.136
Removal....................................................... 3.42, 3.98
Warp ........................................................... 3.42, 3.99
D
Dash
Removal (lower)................................................... 10.19
Removal (upper) .................................................. 10.19
Dash Instruments ......................................................10.8
Data Display
Definitions / Values .................................................4.30
Decal Replacement ...................................................10.3
Decimal Equivalent Chart............................................1.33
Diagnostic Trouble Codes (ETC) ..................................4.33
Differential
Assembly .............................................................6.24
Bushing Replacement .............................................6.22
Disassembly .........................................................6.21
Operation .............................................................6.18
Differential Circuit
Break-Out Diagram............................................... 11.42
Digital Wrench
Communication Errors.............................................4.43
Data Display Definitions...........................................4.30
Diagnostic Connector ..............................................4.43
ECU Reprogramming ..............................................4.46
Guided Diagnostics ................................................4.43
Overview ..............................................................4.41
Serial Number .......................................................4.44
Updates ...............................................................4.42
Disc
Inspection (front) ....................................................9.21
Replacement (Front) ...............................................9.22
Door Adjustment ..................................................... 10.25
Door Latch
Replacement....................................................... 10.25
Door Panel
Replacement....................................................... 10.25
Doors (2 seat)...........................................................10.6
Doors (4 seat)...........................................................10.7
Drive Clutch
Cover Bushing .......................................................5.21
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