Polaris RZR 900 2016 Service Manual

IX.4
9926814 R08 - 2015-2016 RZR 900 2016 RZR S 1000 Service
Manual
© Copyright Polaris Industries Inc.
Final Drive
Special Tools.......................................................... 7.2
Torque Specifications ............................................... 7.2
Floor
Removal............................................................. 10.21
Removal - 4 900................................................... 10.21
Flywheel
Installation ...................................................3.78, 3.134
Removal......................................................3.50, 3.107
Flywheel / Starter Drive
Exploded View.......................................................3.52
FOX Shock
Specifications ........................................................8.25
Frame................................................................... 10.10
Frame - 4 900 ......................................................... 10.11
Front Body
Removal............................................................. 10.20
Front Bumper
Removal............................................................. 10.18
Front Gearcase
Assembly .............................................................7.29
Assembly View ......................................................7.23
Disassembly / Inspection .........................................7.25
Installation ............................................................7.31
Lubrication............................................................2.27
Removal...............................................................7.25
Fuel Injector .............................................................. 4.7
Replacement.......................................................... 4.8
Test ...................................................................... 4.8
Troubleshooting ...................................................... 4.7
Fuel Lines................................................................2.22
Removal / Installation ..............................................4.12
Fuel Pump ...............................................................4.16
Fuel Sender Test ....................................................4.16
Replacement.........................................................4.18
Test .....................................................................4.16
Fuel System
Fuel Pump / Fuel Filter ............................................2.22
Fuel Tank Vent Line ................................................2.21
Priming / Starting Procedure ...................................... 4.4
Principal Components .............................................. 4.4
Special Tools.......................................................... 4.3
Torque Specifications ............................................... 4.3
Troubleshooting .....................................................4.40
Warning ...............................................................2.21
Fuel Tank
Assembly View ...................................................... 4.11
Installation ............................................................4.14
Removal...............................................................4.12
Fuse Box ............................................................... 11.30
Fuse Circuits .......................................................... 11.32
H
Half Shaft
Installation (rear) ....................................................7.13
Removal (rear).......................................................7.12
Headlight Switch ..................................................... 11.11
Headlights ............................................................. 11.22
Hood ......................................................................10.9
Removal............................................................. 10.19
Hydraulic Brake System Operation................................. 9.4
I
Ignition Switch ........................................................ 11.12
Injector
Replacement.......................................................... 4.8
Instrument Cluster ..................................................... 11.4
Diagnostic Mode .................................................... 11.9
Information Display Area..........................................11.6
Pinouts .............................................................. 11.10
K
Key On Power
Break-Out Diagram............................................... 11.45
Key-off Current Draw Test ......................................... 11.20
Keys
Replacement.......................................................... 1.5
L
Leak-down Test ........................................................2.15
Lighting
Break-Out Diagram............................................... 11.40
Lights
Dash LED Light.................................................... 11.23
Headlights .......................................................... 11.22
Taillights ............................................................. 11.23
Lower Dash
Removal............................................................. 10.19
Lubricants................................................................. 2.9
Lubrication
Front Gearcase......................................................2.27
Grease Points......................................................... 2.8
Transmission................................................... 2.26, 6.2
Lubrication Specifications
Engine ........................................................... 3.5, 3.22
M
Maintenance
Battery .................................................................2.35
Brake System ........................................................2.34
Drive Shaft Boot Inspection ......................................2.24
PVT Drying ...........................................................2.23
Quick Reference Chart ............................................. 2.6
Schedule/Chart....................................................... 2.4
Shift Cable Inspection and Adjustment ........................2.10
Steering System.....................................................2.28
Valve Clearance Inspection ......................................2.15
Master Cylinder
Installation ............................................................. 9.6
Removal................................................................ 9.6
Model Number Designation .......................................... 1.2
N
ne
Valve Clearance Adjustment ................................... 3.142
O
Oil Change...............................................................2.14
INDEX

Polaris RZR 900 2016 Specifications

General

Brand	Polaris
Model	RZR 900 2016
Category	Offroad Vehicle
Language	English