Polaris Sportsman 400 - Drive Clutch Bushing Service

CLUTCH
6.22
DRIVE CLUTCH BUSHING SERVICE
Polaris Kit PN 2871226
Item Qty. Part Description Part No.
2 1 P-90 Drive Clutch and Driven Clutch 5020628
Bushing Installation Tool
3 1 Drive Clutch Cover Bushing Removal and 5020629
Installation Tool (for all drive clutches)
5 1 P-90 Driven Clutch Bushing Removal Tool 5020631
8 1 Main Puller Adapter 5020632
9 1 Adapter Reducer 5010279
10 1 Number T wo Puller Adapter 5020633
DRIVE CLUTCH MOVEABLE SHEAVE - BUSHING REMOVAL
1. Install handle end of piston pin puller securely into
bench vise and lightly grease puller threads.
2. Remove nut from puller rod and set aside.
3. Install main adapter (Item 8) onto puller.
4. Insert adaptor #2 into bushing from belt side as
shown. With towers pointing toward vise, slide
sheave and bushing onto puller rod.
5. Installnutremoved instep2ontoendofpullerrodand
handtighten. Turnpuller barrel toincrease tensionon
sheave if needed. Nut is left hand thread.
Piston Pin Puller PN 2870386
Main Adaptor
Piston Pin Puller
PN 2870386