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Polaris Sportsman 400 - Awd Front Drive Axle Removal

Polaris Sportsman 400
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FINAL DRIVE
7.11
AWD FRONT DRIVE AXLE REMOVAL
1. Loosen front wheel nuts slightly.
2. Elevateandsupport machine under footrest/frame
area with front wheels elevated.
CAUTION: Serious injury may result ifmachine tips or
falls. Be sure machine is secure before beginning this
service procedure. Wear eye protection when remov-
ing and installing drive axles or component parts.
3. Remove wheel nuts and wheels.
4. Remove hub cap.
5. Remove the two brake caliper attaching bolts.
CAUTION: Do not hang the caliper by the brake
hose. Use wire to hang the caliper to prevent
possible damage to the brake line.
6. Placeacatchpanbeneaththefronthubandremove
the hub cap.
7. Remove cotter pin and nut.
8. Remove hub, bearings, hilliard assembly, and
armature plate.

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